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P2 manual transmission M56 reinstall

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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abscate
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Year and Model: 99: V70s S70s,05 V70
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P2 manual transmission M56 reinstall

Post by abscate »

Managed to do this in 15 minutes.

I used an Al racing jack with a wood plank, and I kept jacking it up until the top two bolts were level, the tipping the back up,and blocking it until I finally had a level transmission and top bolt holes aligned

I then put in two over length M12x1.5x 90 bolts and threaded them into the block about 6 threads.

I then carefully advanced the transmission until the splines met, a little wiggle on the flywheel teeth and they meshed, and then ....clunk....the trans slid home to the block.

Cardboard on the driveway helped the jack move both in/out and sideways as needed

Abby had a role up top as a safety in case I wiggled off the wood braces

Elapsed time from roll in to bolt up , about 45 minutes.
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Alignment bolts in place
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Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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abscate
MVS Moderator
Posts: 35272
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
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Post by abscate »

Ps....hockey pucks are great for blocking up the transmission..I drove up to Toronto and found a bunch in the Leafs net...
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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cuhfs
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Post by cuhfs »

Nice job.
04 C70 Convert Auto
06 XC90 Auto (ORE) #401/800
06 S80
05 S80
12 S60
04 XC70 Auto (Parts car)
96 850 Wagon Manual Trans & 98 V70 (gone)
95 850 Sedan Auto Trans (gone)
04 XC70 Auto (gone)
04 C70 Convert (gone)
01 C70 Convert Manual Trans (gone)

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850 LPT
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Post by 850 LPT »

Great job, Steve. Did you end up converting to a single mass flywheel? If yes, is there anything different in terms of installation?
98' S70, base, 5-speed manual, pewter/ tan, 145k miles
99' S70, base, 5-speed manual, nautic blue/ tan, 225k miles, currently inop
06' V70, auto, willow green/ charcoal, 147k miles
79' Ford Capri S, Euro Spec 2.8 V6, T9 5-speed manual, owned since 1986
58' Porsche Diesel Junior
13' Honda Odyssey :oops:
84' Mercedes 300 D, gold/ tan, 420k miles (retirement project :D )

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