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ETM diagnostics with updated software

Do you have a failing Electronic Throttle Module? What steps to take if you do, plus the latest ETM news. Volvo 1999-2002 models only please.
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precopster
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Joined: 21 August 2010
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Location: Melbourne Australia
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ETM diagnostics with updated software

Post by precopster »

Out of my misery hopefully comes some help for other users here. My car has updated software and was simply lacking real power and appeared to be heading against a "headwind"

I'll post back with a video made after the rear film gets replaced

Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

precopster
Posts: 7543
Joined: 21 August 2010
Year and Model: Lots
Location: Melbourne Australia
Has thanked: 8 times
Been thanked: 128 times

Post by precopster »

After about 1.5 hrs of work removed the sensor 1 contacting strip and replaced it with one I couldn't see through that I removed from a faulty ETM that had a board problem. No idea how long it will last but the sweep test shows under 2℅ variance between sensor 1 and sensor 2 so that's a definite improvement over the 75% figure achieved earlier and is about as good as a contacting strip can get.

Photo below shows the sensor 1 strip with wear marks in the early part of the film.

Also a video of sensor 1 removal until the video corrupted.

Attachments
PHOTO_20171209_183745-2560x1440.jpg
PHOTO_20171209_183814-2560x1440.jpg
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

precopster
Posts: 7543
Joined: 21 August 2010
Year and Model: Lots
Location: Melbourne Australia
Has thanked: 8 times
Been thanked: 128 times

Post by precopster »

Drove the car around today and the throttle response is back to normal. Cruise stays on when commanded and that headwind like hesitation seems to be gone. The sweep test shows both green and blue lines are uniform and together for 4 sweep cycles yet I still have a 74% variance on the sweep report (strangely the first sweep test showed under 2% variance).

I have no CEL, YET I have 3 throttle related codes ECM-91A7, CEM-1A5D which is throttle communication and an ECM-959F accelerator pedal code. I'm going to dive back in and take a look at sensor 2 at the other end of the ETM when I have time.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

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