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Tips for exhaust manifold (get in advance)

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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MarcM
Posts: 183
Joined: 23 September 2015
Year and Model: 2005 S60 2.5T AWD
Location: Monadnock Region, New Hampshire
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Tips for exhaust manifold (get in advance)

Post by MarcM »

This thing has been nickle and diming me to death. Still not together after about 6 months (sat a month or two, now it's only on weekends since it's at a buddy's on the other side of town or waiting for parts). One step forward, two back. Latest is getting the exhaust manifold back on. Nobody has the correct exhaust manifold studs other than online (and not cheap either w/shipping). I ended up going to BelMetric . com and ordering ten S8X50FBLK studs ($15 total w/shipping). 42H Rockwell and has a 4mm hex built into the end which made it REAL easy to fully seat. Went to the parts store of Irish name and got the M8-1.25 flange nuts. Bought 8 instead of 12 (packs of 4) for some reason. Went to scavenge two more from the old studs and kept pulling the threads off the old studs, when I noticed it was a locking flange nut. Now I have the correct nuts on order thru the Irish-heritage place. Box of 20 for $8.99 (45 cents each) and show up tomorrow. The Dorman # is 432-308 for the box of 20. I'll have 10 spare should anyone in the NH/MA/VT/ME area need some.
2005 S60 2.5T AWD
IPD mods:
IPD HD PVC intercooler coupler/upper, HD Subframe poly inserts
ProPartsSweden HD top mount square mount, PPS lower torque rod & control arms.

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dlundblad
Posts: 116
Joined: 4 April 2018
Year and Model: 2002 S60 2.4t
Location: Indiana
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Post by dlundblad »

Was buying new bolts necessary?
Hers: Charcoal 2002 S60 2.4t 187k

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abscate
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Year and Model: 99: V70s S70s,05 V70
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Post by abscate »

Any time I remove anything exhaust anywhere - its new hardware for me.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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dlundblad
Posts: 116
Joined: 4 April 2018
Year and Model: 2002 S60 2.4t
Location: Indiana
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Post by dlundblad »

My mind automatically get to INTAKE manifold. Hence the confusion. :?
Hers: Charcoal 2002 S60 2.4t 187k

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