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2004 XC90 2.5T Power Steering Pressure Hose Replacement 30665729

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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netasp
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2004 XC90 2.5T Power Steering Pressure Hose Replacement 30665729

Post by netasp »

Hi guys,

I am looking for instruction on how to replace the power steering high pressure hose (from the pump to the rack) and I don't seem to find it any where for my car: 2004 Volvo XC90 2.5T AWD
it started to leak and sprayed oil all over the engine compartment and alternator, belt..etc...do you recommend that I use some sort of degreaser spray to remove the oil?

Thanks

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FLXC90
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Post by FLXC90 »

At least a good sudsing of car wash soap using care around alternator and sensors. Not familiar with the 2.5, but when I pulled the subframe from my T6, there were a couple bolt-on clamps, and plastic clips. other than that, it's a matter of finding out how to snake the line in or out. You may need to disconnect a motor mount. Best of luck
Current Volvos:
1998 V70 T5, 112k sat 5 years, still in mechanical coma (finally at the top of the pile )
2004 XC90 T6 AWD: 186k, 60 on transaxle ( traded in )
1998 POS70 N/A: DD/training aid, 236k but really about 240k, I think...ABS module( passed on to son who sold it)

cn90
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Post by cn90 »

- How many km/miles?

- Use only Volvo OEM hose b/c this is high-pressure hose.

- Below is the video for 2004 S60 Ps Pump (just the pump but you get the idea):

2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

netasp
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Post by netasp »

Thank you guys for your help,

the car has 215000KM and I've already bought the OEM pressure hose from the Volvo dealer... its a special order so will take about 3 days to arrive

netasp
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Post by netasp »

the sub frame had to be dropped in order to get it installed.

cn90
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Post by cn90 »

This DIY may be helpful...

2002 S60 HOW TO: Replace Hard Lines in-place Power Steering
viewtopic.php?t=63143
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

netasp
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Post by netasp »

thanks cn90, my mechanic had it replaced and I am glad its over...

cn90
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Post by cn90 »

- At 120K miles, it is a bit early why that hose went south.
- Usually that high-pressure hose from the PS Pump lasts > 160K miles.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

netasp
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Post by netasp »

no idea, it could be because of the extreme change in temperature...up to -40C° during winter time...

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Post by abscate »

Added model and part number to title for search.

$200 part from FCP - ouch
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