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P80 Master O-ring Model Part Number Size Type Comment Thread

Help, Advice and DIY Tutorials on Volvo's extremely popular car line -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, 850 R, 850 T5-R, 850 T5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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volvolugnut
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volvolugnut

Re: P80 Master O-ring Model Part Number Size Type Comment Thread

Post by volvolugnut » Sat May 30, 2020 9:43 am

Good idea. Would it be helpful to arrange in a searchable Excel spreadsheet? Also, it would be good to state the ISO standard -XXX identification number. Expand for P2 Volvos?
( I think I just volunteered to help)

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2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple parts cars.

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abscate
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Re: P80 Master O-ring Model Part Number Size Type Comment Thread

Post by abscate » Sun Jun 14, 2020 2:08 pm

Part 3545416

Dimensions 17mm x 1.5 mm nominal

Used in pairs on the warm side of evap as well as the return side of drier
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Re: P80 Master O-ring Model Part Number Size Type Comment Thread

Post by Eddystone » Sun Jun 14, 2020 2:47 pm

@abscate I very much appreciate postings like this and have tried to document similar information a few times myself so that others (and myself) can search it out in the database. What you've done with this o-ring info is actually quite a generous act, both in what you posted and in the other input you will generate.

I don't know how helpful it will be to Volvo owners, but I recently got some o-rings for a water filter system from a company called
Captain O-Ring at www.captainoring.com (I like the name.)

I can second the recommendation about ordering extra 0-rings and crushable washers for thing like the oil plug and banjo connectors. The real trick is being able to find those little parts when you need them. I'm still working on that. Thought I had it solves a couple of times, but no...
1998 V70 Non-Turbo/Auto
1993 945 Turbo/Auto
1999 S70 T5 Turbo/Auto
All U.S. market models.
All on the road and running.
PM me if you are near Philadelphia.
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abscate
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Part 11194 Re: P80 Master O-ring Model Part Number Size Type Comment Thread

Post by abscate » Wed Jun 24, 2020 8:12 am

Turbo and 1999 PCV banjo bolt copper gaskets

Part 11194 - this is also a P2 ECT gasket so if you need one look for a P2 nearby.

Size 18mmx12mm by 1mm thick

Fitment

P2 ECT gasket

P80 Turbo oil line supply (return uses a different drain system with a flat gasket) 2peices total

P80 Coolant turbo supply and return banjo, 4 pieces total

1999 PCV vacuum banjo bolt under IM - 2 pieces
1999 Coolant PCV pipe return to cylinder head at rear of engine, 2 pieces
(Supply uses hose with barbed connector
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Empty Nester
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