IPD sale Volvo Parts
Did you know? 🤔
Logged in users can get email notification of topic replies Log in or register (free).
Amazon Link Buy your stuff using this and it helps MVS!

PCV PARTS FOR my 02 Volvo S60 2.4L AWD TURBO

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive "P2" platform cars.

2001 - 2007 V70
2004 - 2007 V70 R
2001 - 2007 XC-70
2001 - 2009 S60
2003 - 2007 S60 R

natural4reelz
Posts: 75
Joined: Tue Nov 06, 2018 1:21 pm
Year and Model: 02 VOLVO S60 TURBO 5
Location: LAS VEGAS, NV
Has thanked: 3 times
Been thanked: 0
United States of America
natural4reelz

PCV PARTS FOR my 02 Volvo S60 2.4L AWD TURBO

Post by natural4reelz » Sat Mar 23, 2019 2:30 pm

Heres the parts I ORDERED***

• OIL TRAP INLET HOSE
• OIL TRAP EXIT HOSE
• OIL TRAP
• ENGINE CRANKCASE BREATHER HOSE
( Oil seperator to engine block )



So these 4 PARTS all that is needed for my PCV SYSTEM??



XC70Rider
Posts: 339
Joined: Thu Oct 18, 2018 7:09 pm
Year and Model: 2007 XC70
Location: MA
Has thanked: 20 times
Been thanked: 13 times
United States of America
XC70Rider

Re: PCV PARTS FOR my 02 Volvo S60 2.4L AWD TURBO

Post by XC70Rider » Sat Mar 23, 2019 3:17 pm

The intake manifold needs to be removed to reach the PCV oil trapper so you will need an intake manifold gasket. You will also need hose clamps. This kit contains those parts and the ones you listed.

https://www.fcpeuro.com/products/volvo- ... bo-v70t100

It's also smart to replace the banjo bolt and it's 2 washers

https://www.fcpeuro.com/products/volvo- ... vo-8653884

https://www.fcpeuro.com/products/coper- ... ring-11994 X2

You'll also want to replace the PCV nipple hose

https://www.fcpeuro.com/products/volvo- ... o-30731007
Last edited by XC70Rider on Sun Mar 24, 2019 10:33 am, edited 1 time in total.



firstv70volvo
Posts: 45
Joined: Sat Mar 06, 2010 8:37 am
Year and Model: V70 T5 2001
Location: Sacramento, CA
Has thanked: 4 times
Been thanked: 2 times
United States of America
firstv70volvo

Re: PCV PARTS FOR my 02 Volvo S60 2.4L AWD TURBO

Post by firstv70volvo » Sat Mar 23, 2019 4:56 pm

XC70Rider wrote:
Sat Mar 23, 2019 3:17 pm
The intake manifold needs to be removed to reach the PCV oil trapper so you will need an intake manifold gasket. You will also need hose clamps. This kit contains those parts and the ones you listed.

https://www.fcpeuro.com/products/volvo- ... bo-v70t100

It's also smart to replace the banjo bolt and it's 2 washers

https://www.fcpeuro.com/products/volvo- ... 70-8653884

https://www.fcpeuro.com/products/coper- ... ring-11994 X2

You'll also want to replace the PCV nipple hose

https://www.fcpeuro.com/products/volvo- ... o-30731007
It's good that you included the PCV nipple hose, I think this is must have based on how brittle my old hose was when I did this job, it shattered into many piece when barely touch and you really need the Volvo part as a replacement.

The only thing I might add is to use the latest designed banjo bolt that goes under the intake manifold. It has a check valve that helps prevent crankcase pressure under boost conditions. Part number 31325709, linked here

https://www.fcpeuro.com/products/volvo- ... vo-8653884



XC70Rider
Posts: 339
Joined: Thu Oct 18, 2018 7:09 pm
Year and Model: 2007 XC70
Location: MA
Has thanked: 20 times
Been thanked: 13 times
United States of America
XC70Rider

Re: PCV PARTS FOR my 02 Volvo S60 2.4L AWD TURBO

Post by XC70Rider » Sun Mar 24, 2019 10:39 am

firstv70volvo wrote:
Sat Mar 23, 2019 4:56 pm

It's good that you included the PCV nipple hose, I think this is must have based on how brittle my old hose was when I did this job, it shattered into many piece when barely touch and you really need the Volvo part as a replacement.

The only thing I might add is to use the latest designed banjo bolt that goes under the intake manifold. It has a check valve that helps prevent crankcase pressure under boost conditions. Part number 31325709, linked here

https://www.fcpeuro.com/products/volvo- ... vo-8653884
Good catch. Forgot about the defective banjo bolt while searching for a different model. I installed the 31325709 banjo bolt on my XC70 last JAN after reading bad reviews of the other banjo bolts breaking up then causing engine damage.

In case the OP doesn't catch onto this I edited my list with the 31325709 banjo bolt.



natural4reelz
Posts: 75
Joined: Tue Nov 06, 2018 1:21 pm
Year and Model: 02 VOLVO S60 TURBO 5
Location: LAS VEGAS, NV
Has thanked: 3 times
Been thanked: 0
United States of America
natural4reelz

Re: PCV PARTS FOR my 02 Volvo S60 2.4L AWD TURBO

Post by natural4reelz » Wed Mar 27, 2019 2:40 am

The PCV NIPPLE #30731007 Will not fit my car it says....

I didnt see it listed in the kit either.... does that mean I dont have that part in my car???



XC70Rider
Posts: 339
Joined: Thu Oct 18, 2018 7:09 pm
Year and Model: 2007 XC70
Location: MA
Has thanked: 20 times
Been thanked: 13 times
United States of America
XC70Rider

Re: PCV PARTS FOR my 02 Volvo S60 2.4L AWD TURBO

Post by XC70Rider » Wed Mar 27, 2019 6:25 am

natural4reelz wrote:
Wed Mar 27, 2019 2:40 am
The PCV NIPPLE #30731007 Will not fit my car it says....

I didnt see it listed in the kit either.... does that mean I dont have that part in my car???
Trust me it'll fit. Other members will back me up.

They're just trying to urge us to buy the whole entire PCV hose that the nipple slides into.



User avatar
oragex
Posts: 4147
Joined: Fri May 24, 2013 6:20 am
Year and Model: S60 2003
Location: Canada
Has thanked: 78 times
Been thanked: 160 times
Contact:
Canada
oragex

Re: PCV PARTS FOR my 02 Volvo S60 2.4L AWD TURBO

Post by oragex » Wed Mar 27, 2019 7:43 am

Use the correct oeticker clamps on the hoses. I put instead a regular worm clamp and my hose slid off the engine block nipple and it was fun to reach and place it back. The oeticker clamps are a must when it comes to PCV hoses. A cheap oeticker pliers can be bought off Ebay and works fine for these small clamps https://www.ebay.com/itm/CV-Joint-Plier ... SwVv9cdvO5


2003 2.4i S60 automatic 125k miles
DIY Volvo repairs videos https://www.youtube.com/playlist?list=P ... s0FSVSOT_c

natural4reelz
Posts: 75
Joined: Tue Nov 06, 2018 1:21 pm
Year and Model: 02 VOLVO S60 TURBO 5
Location: LAS VEGAS, NV
Has thanked: 3 times
Been thanked: 0
United States of America
natural4reelz

Re: PCV PARTS FOR my 02 Volvo S60 2.4L AWD TURBO

Post by natural4reelz » Wed Mar 27, 2019 7:58 am

When i look at the PCV VENTILATION KIT its not even in the kit ..... And what are oetickers???

And what sizes and how many do i get??

Can u send me a FCPEURO LINK on where that PCV NIPPLE goes on

2002 VOLVO S60 2.4L “TURBO”// AWD



firstv70volvo
Posts: 45
Joined: Sat Mar 06, 2010 8:37 am
Year and Model: V70 T5 2001
Location: Sacramento, CA
Has thanked: 4 times
Been thanked: 2 times
United States of America
firstv70volvo

Re: PCV PARTS FOR my 02 Volvo S60 2.4L AWD TURBO

Post by firstv70volvo » Wed Mar 27, 2019 8:15 am

natural4reelz wrote:
Wed Mar 27, 2019 7:58 am
When i look at the PCV VENTILATION KIT its not even in the kit ..... And what are oetickers???

And what sizes and how many do i get??

Can u send me a FCPEURO LINK on where that PCV NIPPLE goes on

2002 VOLVO S60 2.4L “TURBO”// AWD
At 8:20 into this video you'll see the installation of the PCV nipple hose



EngineeringBloke
Posts: 217
Joined: Sat Sep 08, 2012 7:31 pm
Year and Model: 2006 2.5T S60
Location: Boston
Has thanked: 28 times
Been thanked: 19 times
United States of America
EngineeringBloke

Re: PCV PARTS FOR my 02 Volvo S60 2.4L AWD TURBO

Post by EngineeringBloke » Wed Mar 27, 2019 12:09 pm

Oeticker pliers and clamps are special clamps to go around a hose and hold it in place. They are pulled tight by the pliers and then stay in place.

They do not have the diagonal cutouts and 'worm-screw' that a regular hose clamp uses. Those cutouts can wear at a hose and weaken it.

An Oeticker clamp has to be opened up when removing - a flat screwdriver can be used (see video at 9:15). I have not done this myself. The clamp cannot be reused.



Post Reply