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2003 C70 A/C bypass

Help, Advice and DIY Tutorials on Volvo's extremely popular car line -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, 850 R, 850 T5-R, 850 T5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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mlanski
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Joined: Sat Dec 14, 2019 10:03 am
Year and Model: 2003 C70
Location: NJ

2003 C70 A/C bypass

Post by mlanski »

New member here.

I'm trying to bypass the A/C compressor on a 2003 C70 2.3l, until I can replace it in the summer. I used a DAYCO 5060490 / 6PK1245, and it fits great. When I started the car the alternator and coolant lights came on.

I read in one of the other threads on the site that if you change the direction of the rotation on the alternator, it won't charge. Is this the case for the C70 as well? Will bypassing the A/C compressor throw the coolant light on too?

Any other suggestions on how to do the bypass?

Thanks!
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abscate
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Re: 2003 C70 A/C bypass

Post by abscate »

From 1999 on Volvo uses alternator pulleys with a clutch, so they only operate when turned one way. The alternator itself will make current either rotation , so a solid pulley would solve the bypass problem. I don’t think we’ve found one that fits here yet.

Rare insight flash....has anyone tried putting the -1998 solid pulley on a 1999- on for this trick?

The coolant light is something else
Empty Nester
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 BMW
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mlanski
Posts: 3
Joined: Sat Dec 14, 2019 10:03 am
Year and Model: 2003 C70
Location: NJ

Re: 2003 C70 A/C bypass

Post by mlanski »

Thanks for the advise !
scot850
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Re: 2003 C70 A/C bypass

Post by scot850 »

Coolant light cable to the float probably got disconnected when working on the SERP belt. Lift the header tank carefully and check the cable has not been broken or disconnected at the connector under it.

Neil.
2000 V70 R - still being an endless PITA
2006 XC70
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - New project and test bed - Sold
mlanski
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Joined: Sat Dec 14, 2019 10:03 am
Year and Model: 2003 C70
Location: NJ

Re: 2003 C70 A/C bypass

Post by mlanski »

Great idea Neil. Thanks
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smacknab
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Re: 2003 C70 A/C bypass

Post by smacknab »

Not sure if youre still looking for insight on this, but on my 99 s70 I removed the compressor and replaced it with a bracket and pulley setup. It cost me as much as a used ac compressor would cost, so I don't think I came out ahead. I don't know how different the c70 is, but I'd suggest fixing the AC or putting on a used compressor.

Not sure where you live, but I've had alot of window fogging issues with the cold and wet weather since removing the AC (some of that might be a heater core leak though).

Here is the link to my thread that I put the part numbers on and other member provided some helpful feedback.
viewtopic.php?f=1&t=91632
99 s70 NA Manual - >221k miles
Mods: Accidental C70 Delta link, V70 Left Dog Leg
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abscate
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Re: 2003 C70 A/C bypass

Post by abscate »

I’m pretty sure I’ve got a good 1999 compressor and I definitely have a core that is dead if you go the new route.

I almost went used on the last pass as I though I had only months of car life left....that was 70k miles ago
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 BMW
Link to Maintenance record thread
Link To Volvo Glossary
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