Login Register

Where can I find a repair manual for a 2002 s80 2.9?

Everything on the Volvo S80. Sometimes called an "executive car", the S80 was Volvo's top-of-the-line passenger car. P2 platform.
Post Reply
evan998
Posts: 2
Joined: 15 June 2019
Year and Model: 2002 S80
Location: Va

Where can I find a repair manual for a 2002 s80 2.9?

Post by evan998 »

I need suspension and cv nut torque specs and can't find accurate ones anywhere.

User avatar
RickHaleParker
Posts: 7129
Joined: 25 May 2015
Year and Model: See Signature below.
Location: Kansas
Has thanked: 8 times
Been thanked: 958 times

Post by RickHaleParker »

You can find the torque spec in VIDA and it is the repair manual among other things.

Bushing housing upper link arm in sub-frame rear XC90 (M12) 1st step, 65 Nm 2nd step, 90°
Rear sub-frame in body (M12) 100 Nm
Rear cross member 25 Nm
Spring strut/Wheel spindle 1st step, 105 Nm 2nd step, 60º
Ball joint in wheel spindle, aluminum from and incl. w919 not XC90 (M10) 40 Nm
Ball joint in link arm XC90 (M14) 100 Nm
Ball joint in control arm aluminum (not XC90)(M12) 1st step, 50 Nm. 2nd step, 40º
Ball joint in control arm steel (not XC90)(M14) 100 Nm
Drive shaft ball joint 1st step, 35 Nm. 2nd step, 90º
Anti-roll bar to link 50 Nm
Cover rear sub-frame AWD (not XC90) (M12) 100 Nm.
Cover rear sub-frame AWD (not XC90) 80 Nm
Link arm front in sub-frame, front mounting (M12) 1st step, 65 Nm. 2nd step, 105º
Link arm front in sub-frame, rear mounting (M14) 1st step, 105 Nm. 2nd step, 180º
Control arm, rear, lower to subframe (applies to XC90) 1st step, 65 Nm 2nd step, 180º
Control arm for wheel unit, rear mounting (applies to the XC90) 1st step, 80 Nm 2nd step, 45º
Lock nut outer steering joint against inner steering joint (M14) 70 Nm
Return hose in steering gear (M18) 25 Nm
Screw for steering wheel - steering column (M14) 1st step, 30 Nm 2nd step, 30º
Steering wheel lock in steering column (M8) 18 Nm
Dirt deflector in longitudinal stay not XC90 and R-line (M8) 10 Nm
Lower steering column/steering shaft wing screw - lock nut (M8) not XC90 30 Nm
Lower steering shaft joint to steering gear locking screw (M8) not XC90 25 Nm
Joint for steering column/steering shaft locking screw (M8) XC90 32 Nm
Joint for steering gear locking nut (M8) XC90 25 Nm
Outer screws for the track rod XC90 90 Nm
Eccentric screw and nut for the track rod XC90 90 Nm
Tie rod, inner nut 80 Nm
Tie rod's ball joint to steering gear 100 Nm
Steering arm/tie rod end in wheel spindle steel 70 Nm
Steering joint in wheel spindle aluminum 1st step, 50 Nm 2nd step, 40º
Steering joint in wheel spindle XC90 1st step, 50 Nm 2nd step, 35º
Steering gear 50 Nm
Support plate 50 Nm
Pressure line to steering gear (M16) 25 Nm
Pressure hose in pump (M16) 32 Nm
Delivery line to power steering pump XC90 30Nm
Cross member 25 Nm
Heat shield plate in steering gear (M5) 6 Nm
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

evan998
Posts: 2
Joined: 15 June 2019
Year and Model: 2002 S80
Location: Va

Post by evan998 »

Oh wow! Thank you very much!

Post Reply
  • Similar Topics
    Replies
    Views
    Last post