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1999 2000 AWD REAR axle toe in adjustment 986933 NLA, making up my parts

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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abscate
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1999 2000 AWD REAR axle toe in adjustment 986933 NLA, making up my parts

Post by abscate »

Continuing the saga on the AWD

Rear toe in is set by ambushinga bushing and eccentric washer , with a long through bolt with a groove to set up the toe. Of course, the long bolt is now NLA

Im going to figure out the bolt size, thread, and length and have a slot machined in

Anyone else interested in some spares? I’ll run a batch of these.

Note,,,the later bolt used on XC70 and XC90 is too short and won’t work here
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Empty Nester
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BlackBart
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Post by BlackBart »

What is your strategy for ambushing the washer? Is that how an alignment shop would do it...??
ex-1984 245T wagon
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erikv11
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Post by erikv11 »

I'll help set up the ambush if you want a consult there.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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abscate
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Post by abscate »

Nyuck Nyuck Nycuck

I got an eccentric washer and a strange dryer in my basement
Empty Nester
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abscate
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Post by abscate »

Here are the details in the adjuster. This is not going to be easy to make.

You have to put a hex boss inside the cap head on an M12 bolt in 10.9 steel

One obvious solution is tack weld the adjuster washer to the head
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D0FF5BD2-6E7C-49C1-96C1-DD606F49AE63.jpeg
8D556956-63A3-4D1D-A09D-1528F9A9DC03.jpeg
20F14A75-C5C0-4A40-9149-F8554CB285B8.jpeg
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Post by scot850 »

Or I pull you a couple from my stash! I have a couple of spare sets. One I will keep. Let me know. Check what other stuff you need and I can keep chucking stuff in a box if I have them spare!

The rear parking brake back plates are NLA, so suggest you get the feelers out for those. Might be worth trying to find southern or west coast cars where salt is seldom used, same with the rear subframe. They need to cut them to remove them on the caliper side otherwise the rear hub has to be pulled to remove/fit them. If they are cut, then bend them around the hub to fit and then a coupe of tack welds on the cut to repair.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
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1997 Volvo 850 SE NA - Went to niece in California - Sold
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Post by BlackBart »

abscate wrote: 09 Feb 2022, 12:19 Nyuck Nyuck Nycuck

I got an eccentric washer and a strange dryer in my basement
Don't put the washer in the dryer, you don't want those to shrink!
ex-1984 245T wagon
1994 850T5 wagon
2004 XC70 wagon BlackBetty

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abscate
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Post by abscate »

Managed to find and order two spares. New part is one piece on the head , the other washer and nut are later P2 parts and are still available
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Post by scot850 »

Maybe it is just the angles in the picture, but are the bolts the same diameter?

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

vegvariatti
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Year and Model: 1999 V70XC
Location: Szentendre

Post by vegvariatti »

abscate wrote: 09 Feb 2022, 14:16 Here are the details in the adjuster. This is not going to be easy to make.

You have to put a hex boss inside the cap head on an M12 bolt in 10.9 steel

One obvious solution is tack weld the adjuster washer to the head
Dear Abscate,

I 'm about to have those axle bars changed and then adjust toe, and while bars are already on the shelf, still cant manage to find the bolts. Any idea you have this ordered from? It's a '99 V70XC just about to getting a little back to factory condition. :) Cheers from Hungary!

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