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Air Guide bolts 985743

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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abscate
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Air Guide bolts 985743

Post by abscate »

I’m perpetually losing these screws so I wanted to document their size and possible substitutes
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Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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scot850
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Post by scot850 »

Hm, I thought the bolts looked similar but were regular threaded bolts not thread cutting screws like that. Senility does not come alone....!

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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abscate
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Year and Model: 99: V70s S70s,05 V70
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Post by abscate »

Yes. They are flange bolts but have sheet metal threads , not machine threads
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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454cid
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Post by 454cid »

Thanks.... now I just need an air guide. I suspect my car had some collision damage at some point, and apparently the airguide was not re-installed.

I've found one fender is missing a bolt, and body color paint on the seal near the cowl. The AC condenser is slightly bowed in, as well.

You mentioned losing the screws.... they're back out due to vibration?
1996 850
1999 S70 GLT (sold after deer hit)

2010 Ford Focus SE
2006 Cadillac CTS
1996 Mercedes C220
1999 Chevrolet K3500
1969 Buick LeSabre Custom 400

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erikv11
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Post by erikv11 »

Thanks, useful post!

Another triumph of the P2 platform, where they have regular machine threads. I bought a bagful from McMaster-Carr for those cars. Haven't tried to source for P80 cars I just have been getting by with random sheet metal bolts. But if I need them we have this now ...
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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