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Sunroof rust

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Laparoso
Posts: 3
Joined: 30 November 2025
Year and Model: S70 GLE
Location: Azores

Sunroof rust

Post by Laparoso »

Hello everyone!

A few days ago I bought my first Volvo, a 1997 S70 GLE 2.0 gasoline model. 8)

When I bought it, I knew it had a problem with the sunroof; at first I thought it was just an alignment issue. When I disassembled the glass, I saw that the metal frame connecting the sunroof to the car was very rotten. I know the brand no longer produces anything to fix this problem, but I also know that this problem is frequent.
Has anyone here experienced this problem? How did you solve it without sealing the sunroof?

I am in Europe, where can I look for parts?

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CIK7
Posts: 1551
Joined: 14 January 2019
Year and Model: 95 854T & V70trailer
Location: Antlers, Oklahoma
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Post by CIK7 »

I have a bit of experience with diagnosing and sealing a leaking sunroof. By 'metal frame' do you mean: 1.The brackets that the sunroof is screwed to, or 2.The sunroof tray? The black seal bordering the sunroof has metal reinforcing it and can rust, causing it to leak. Are you sure that isn't it? Picture please?

I'm 99% sure this issue is already listed and solved in the 850/s70/v70 forum. Go there and type in 'sunroof+ rust+ leak+' without quotations.
95 854 Turbo 258K, auto, current
09 Rav4 Ltd3.5Fwd, red, 208K, current
98 V GLE/SE red, 379k (277k), 5sp, trailer in progress...
05 CRV EX AWD, Navy, 170K/184k, sold
03 Accord 2dr V6 silver, 196K/214K, 6sp, t-boned, sold
98 S GT white, 175K, 5sp, sold
96 964 silver, 146K, diff&trans/engine self-destr, crushed 😭
98 XC black, 151K, flooded&bent rod, crushed
01 V Base white, 168k, traded for XC
09 Impala LT1 gray, 196K, sold for 01

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