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PNP 9466012 Alignment: The How-to without using the alignment tool.

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » PNP Alignment without the tool
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MadeInJapan
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Volvo Repair Database PNP 9466012 Alignment: The How-to without using the alignment tool.

Post by MadeInJapan »

I originally posted this as a reply to someone inquiring about how difficult replacing your own PNP switch was and then realized that we don't have a write-up on this in our database, so I've copied my reply here as a fresh post.

The PNP switch replacement is a bit of a pain. A bunch of stuff has to be moved out of the way and then once it's in place you have to "adjust" or as they call it, align it. This is really not that hard though...much easier than trying to get an alignment tool. So, most people do it without the tool. The PNP switch has to be aligned within 3mm of what it's suppose to be for it to work at all so if you get it in and it doesn't work, don't assume that the switch is bad...it's probably the alignment.

Here is the write-up from Volvospeed regarding the PNP replacement that will help you step by step (minus the added notes that you'll find necessary for alignment without the tool that I make below): http://volvospeed.com/Repair/pnpswitch.php

If you're doing the alignment alone, put a mirror behind the car such that you can see the reverse lights go on and off from where you're working. Put the car in reverse (car on, engine not running) and turn the large metal part of the PNP switch forward and backward until you can get the reverse lights to go on and off in both directions. Mark the location with a pencil where it goes on, then rotate more until the reverse lights go out, mark with a pencil. Now move the sensor so that it is between your two marks (reverse lights should be on) and tighten down. The adjustment is done. Turn the key off, put the gear selector back in PARK and button it up.

Good luck to everyone trying this. Let us know how it goes by adding your comments! 8)
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

sseir39
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Post by sseir39 »

Pretty much followed Volvospeed but used a relatively short square shank screwdriver for alignment. Worked perfectly although like your ideas better. BTW, take apart the old unit and see where the problem lies. Most interesting.

MadeInJapan
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Post by MadeInJapan »

True. A lot of times the old unit can be repaired...take it apart, clean it out with a good contact cleaner spray, and then regrease with dielectric grease and work it real good to spread the grease around, then reinstall and see if things are back to normal.
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

duane
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Post by duane »

I am having some problems here. I went the option of cleaning the part. I have some confusion on replacing it. I have slid it back into position. The repair says it need to be in nutural when you adjust it with the tool? Says you can find nutural by turning the shaft all the way to the right and then clicking back two positions to N. My shift liver is now in N also. A couple of questions: Is the part not to have the linkage cable attached at this time? I dont have the tool so I plan to do the mirror trick. Should I find R manually by turning the shaft from the described steps?







MadeInJapan wrote:I originally posted this as a reply to someone inquiring about how difficult replacing your own PNP switch was and then realized that we don't have a write-up on this in our database, so I've copied my reply here as a fresh post.

The PNP switch replacement is a bit of a pain. A bunch of stuff has to be moved out of the way and then once it's in place you have to "adjust" or as they call it, align it. This is really not that hard though...much easier than trying to get an alignment tool. So, most people do it without the tool. The PNP switch has to be aligned within 3mm of what it's suppose to be for it to work at all so if you get it in and it doesn't work, don't assume that the switch is bad...it's probably the alignment.

Here is the write-up from Volvospeed regarding the PNP replacement that will help you step by step (minus the added notes that you'll find necessary for alignment without the tool that I make below): http://volvospeed.com/Repair/pnpswitch.php

If you're doing the alignment alone, put a mirror behind the car such that you can see the reverse lights go on and off from where you're working. Put the car in reverse (car on, engine not running) and turn the large metal part of the PNP switch forward and backward until you can get the reverse lights to go on and off in both directions. Mark the location with a pencil where it goes on, then rotate more until the reverse lights go out, mark with a pencil. Now move the sensor so that it is between your two marks (reverse lights should be on) and tighten down. The adjustment is done. Turn the key off, put the gear selector back in PARK and button it up.

Good luck to everyone trying this. Let us know how it goes by adding your comments! 8)

duane
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Post by duane »

Went for the cleaning option on my pnp switch. I have a bit of confusion on getting it lined up. I dont have the tool so will try to do it as posted. Do I need to manually get the shaft into the R position? If I am succesful on getting the reverse lights to come on ect, do I now need to set my shift lever to R and then attach the linkage nuts back down?




260,000

MadeInJapan
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Post by MadeInJapan »

duane...with ignition in position II (not with engine on) push down the shift lock button (with foot on brake) so you can get the gear shift level into the "R" position...now use the screw bolts to move the PNP shift around until it goes off (then mark where that is on the threads) then until it goes off...mark that too....set the PNP half way between the two marks you made and tighten it down. You should be all set now.
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

duane
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Post by duane »

I used a tester from my back up light. Both shifter and shaft in R. There wasn't a lot of back and forth play to get the light to cut out and on. I did get it to go out one way, but not the opposite. Just sort of "winged it" and tightened it where I thought center may be. Took for a spin and it seemed to shift fine. I guess the test will be when the weather turns colder. If problem persists, I may have to break down and buy the part.

thanks


MadeInJapan wrote:duane...with ignition in position II (not with engine on) push down the shift lock button (with foot on brake) so you can get the gear shift level into the "R" position...now use the screw bolts to move the PNP shift around until it goes off (then mark where that is on the threads) then until it goes off...mark that too....set the PNP half way between the two marks you made and tighten it down. You should be all set now.

Andy_H_Vw
Posts: 9
Joined: 13 February 2010
Year and Model: 1997 Volvo 850
Location: York - UK

Post by Andy_H_Vw »

Hoping someone can help answer a few questions on the PNP Switch replacement...

The car still seems to be stuck in 3rd gear, but I have no error codes or flashing arrow.

When aligning the PNP switch - what does this actually do? I didnt really adjust mine as such and just bolted it all up and car has drive and reverse etc.
Would a misaligned switch leave it stuck in 3rd?

1. After replacing and resetting the codes (through Flylead and A1), does it take a period of driving before performance will be regained?

If anyone can help advise that would be great!

Andy

Ozark Lee
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Post by Ozark Lee »

Would a misaligned switch leave it stuck in 3rd?
Yes,

It normally also triggers the flashing Up Arrow light on the instrument cluster though.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

Andy_H_Vw
Posts: 9
Joined: 13 February 2010
Year and Model: 1997 Volvo 850
Location: York - UK

Post by Andy_H_Vw »

I have rechecked alignment and all seems well (despite stuck in 3rd gear)

However I may have damaged connector.. which might cause this issue
see post:
https://www.matthewsvolvosite.com/forums ... =1&t=27129

Will keep that post updated rather than updating this one


Thanks

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