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1995 Volvo 850 Auto Engine and transmission Removal Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » 1995 Volvo 850 Engine & Transmission Removal
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matthew1  
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Re: 1995 Volvo 850 Auto Engine and transmission Removal

Post by matthew1 »

wheelsup wrote:Only downside is viewing the page eats up 9 megs of bandwidth per view...not sure if MVS is close to its bandwidth limit but this could get expensive :).
If you can believe it, bandwidth is actually not close to being a bottleneck on the MVS server, even with massive Volvo Forum topics like this. It's memory, which defines how many simultaneous users can be viewing content. After memory, it's disk space.

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1998 V70, no dash lights on

1997 850 T5 [gone] w/ MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace

2004 V70 R [gone]

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phat78ta
Posts: 281
Joined: 21 January 2010
Year and Model: 94 850 turbo wagon
Location: ohio

Post by phat78ta »

I know this is probably a stupid qestion, but to remove the trans, do you HAVE TO remove the engine? I need a new transmission, and if it's as simple as it seems, i may just replace it myself.
93 850 GLT sedan 156K
94 850 Turbo 189K

wheelsup
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Post by wheelsup »

No. You can take the wiring harness off on the top of the trans and drop the subframe down on the drivers side and bring it out that way, leaving the engine in. Ozark Lee is doing it this way on his car, he took some pictures so when he gets them up you can see how its done.
1995 850 GLT Wagon w/ 200,000 miles

phat78ta
Posts: 281
Joined: 21 January 2010
Year and Model: 94 850 turbo wagon
Location: ohio

Post by phat78ta »

sweet. I was reading the PDF manual, and was confused about that. Now just to find a trans that will work in my car that DID NOT come from a 93. local indy told me they had lots of problems with the 93 trannies. :cry:
93 850 GLT sedan 156K
94 850 Turbo 189K

bahboy
Posts: 2
Joined: 15 August 2009
Year and Model: 93 850 N/A, 96 850R
Location: Florida

Post by bahboy »

Guess i am a member over here too =0

Hope this is stickied....this is super informative and is just 100%. It really is enough to make you feel super confident on a swap and its got information on tons of other small things with pictures, to help people who enjoy knowing what they are delving into. Just a wonderful write up!


and to the guy above me: Good call on not getting a 93 tranny....Do not want hah!

wheelsup
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Post by wheelsup »

Bah thanks for joining! While this forum may be a little "slower paced" it's a good one to visit as you "make your rounds" after work/school etc.
1995 850 GLT Wagon w/ 200,000 miles

850 Turbo1
Posts: 265
Joined: 18 July 2009
Year and Model: 1996 Volvo 850
Location: Toronto (Mississauga) ,Canada

Post by 850 Turbo1 »

Hey wheelsup,

I'm just about to jump off the diving board and into the engine... :) ...but I am having some difficulty finding some of the parts...particularly those without part numbers.

I tried calling a few parts places including the dealer and they didn't know for sure what part I was talking about.
I colored the questions in green below, I hope you still remember.. :lol: :mrgreen: .

Thanks alot buddy!

wheelsup wrote:>>> Click here to download the PDF of this tutorial <<<

Things Needed
  • • Parts: my dealer charged me $140 for all the below including tax; FCP Groton didn't sell the bolts (you can try calling) but with shipping buying from them would've saved me $35 on the seals alone. They sell OEM seals I believe. You will need :
    • o SIX (6) torque converter to flexplate bolts (979671)
      In addition I replaced the following
      o Rear Main Seal Volvo #9458178
      o TEN (10) flexplate to crankshaft bolts, needed if replacing RMS (Volvo item 1275375)
      o TWO (2) Transmission output axle shaft seals Volvo #6843112
      o Transmission pump seal sealing the torque converter Volvo #9495017
    In addition you will also most likely need to replace (for good measure)
    • o O-rings for oil-cooler (transmission) lines
      o O-rings for heater-core lines
      o Oil-pan o-rings (Part number please..and how many?) and gasket compound (if replacing the oil pan o-rings)
      o Axle nuts(What size 20mm or 22mm and how many?)
      o Upper torque bar bolts
:(Part number please and how many?)
Thank you!
1996 850 T5 Sedan
1996 850 T5 Platinum Edition Wagon
--Always Learning--MB--

wheelsup
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Post by wheelsup »

O-rings for oil-cooler (transmission) lines
http://www.eeuroparts.com/Main/PartDeta ... id=6842413 Part #6842413 2x
also might need the sealing ring
http://www.eeuroparts.com/Main/PartDeta ... id=6842414 Part #6842414 2x

O-rings for heater-core lines
3545586 2x (maybe, hard to figure out, might order the kit)
http://www.eeuroparts.com/Main/PartDeta ... id=3545662

Oil pan o-rings
http://www.eeuroparts.com/Main/PartDeta ... d=30637867 Oil Pickup Tube O-Ring Part #30637867 1x
http://www.eeuroparts.com/Main/PartDeta ... id=8642560 Oil Pan O-Ring (30.1mm) Part #8642560 1x
http://www.eeuroparts.com/Main/PartDeta ... id=8642559 Oil Pan O-Ring (20.3mm) Part #8642559 1x
http://www.eeuroparts.com/Main/PartDeta ... id=1161059 Sealer Gasket Sealant (valve cover, oil pan, differential cover) Part #1161059 1x

Axle Nut depending on VIN
http://www.eeuroparts.com/Main/PartDeta ... id=3546510 Part #3546510 2x
or
http://www.eeuroparts.com/Main/PartDeta ... id=9200250 Part #9157371 (according to VADIS, VIN 121429 and above) 2x

Upper Torque Arm bolt/nut - see attached pic. I can't figure out a part number. Really you could probably re-use it, but it's a angle torqued bolt so it stretches.
Upper Torque Arm replacement
Upper Torque Arm replacement
Untitled-1.gif (15.62 KiB) Viewed 2176 times
1995 850 GLT Wagon w/ 200,000 miles

joevolvo850
Posts: 1
Joined: 28 May 2010
Year and Model: 850 1994
Location: fairbanks

Post by joevolvo850 »

just getting ready to pull an 850 engine out. chilton says you can pull motor only without trans, but i dont see how. not enough room to clear. is it best to just pull them both?
thanks

850 Turbo1
Posts: 265
Joined: 18 July 2009
Year and Model: 1996 Volvo 850
Location: Toronto (Mississauga) ,Canada

Post by 850 Turbo1 »

joevolvo850 wrote:just getting ready to pull an 850 engine out. chilton says you can pull motor only without trans, but i dont see how. not enough room to clear. is it best to just pull them both?
thanks

Hi joevolvo850,

Welcome to the best Volvo Forum on the net...lol! :lol:

The consensus out there is Haynes is far superior to Chilton...If you would like a copy of the Haynes manual private msg me with your email address...I would happily send you an electronic copy.

Cheers! :) :) :)
1996 850 T5 Sedan
1996 850 T5 Platinum Edition Wagon
--Always Learning--MB--

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