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Fuel Filter Replacement DIY

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » Fuel Filter Replacement DIY
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igel513
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Re: Fuel Filter Replacement DIY

Post by igel513 »

Does anyone know if these bosch fuel filters have a one way valve in them?

thecheat
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Year and Model: 1996 850 Turbo Wagon
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Post by thecheat »

Doubtful, the filter element is probably shaped to prevent sediment from flowing back in to the tank but nothing more. Just point the arrow to the front of the car.

polskamafia mjl
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Post by polskamafia mjl »

Why do you ask?
'All my money is gone and I have an old Volvo.' - Bamse's Turbo Underpants

Current: 1995 Volvo 850 T-5R Manual - Bringing it back from the brink of death
Previous: 1996 Volvo 850 GLT - Totaled

igel513
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Post by igel513 »

Just curious because I can't find a fuel pressure regulator or sensor in my 03 S60 2.3T

FlyingVolvo
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Post by FlyingVolvo »

I think all that is built into the fuel pump. Pretty sure that's where the check valve is too.
2000 V70XC - 340,000 miles
Hilton Tune, 16T Turbo, Mototec 3" downpipe, Blue injectors, IPD Short Ram Filter, Snabb Intake Piping & RIP kit, do88 Intercooler, TME Dual Exhaust, HID Projectors, R Panels, do88 Silicone Hoses

2023 V60 T8 PE

thecheat
Posts: 533
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Year and Model: 1996 850 Turbo Wagon
Location: Sunrise, FL

Post by thecheat »

I would think it would be on the engine since it is likely vacuum operated...

some googling:
Fuel Pump
850 is equipped with an in-tank fuel pump. Fuel pump is equipped with check valves to hold fuel pressure in system when ignition is off. Fuel from main pump is sent through an in-line fuel filter. Fuel is then sent to fuel pressure regulator where pressure is maintained at a constant pressure in relationship to manifold pressure. Excess fuel returns to fuel tank via a return line.
Fuel Pressure Regulator
Pressure regulator is a sealed unit which is divided by a diaphragm into 2 chambers (fuel and spring chambers). Fuel chamber receives fuel through inlet side from injector fuel rail. Spring chamber is connected to intake manifold vacuum. At idle, intake manifold vacuum is high. Diaphragm is pulled back by intake manifold vacuum. Any excessive fuel is returned to fuel tank. As throttle is depressed, intake manifold vacuum decreases. Regulator spring overcomes manifold vacuum, increasing fuel pressure.
According to this post, the FPR is under the injector rail and is a brass color.

polskamafia mjl
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Post by polskamafia mjl »

I think he is asking about an s60, not an 850. lol
'All my money is gone and I have an old Volvo.' - Bamse's Turbo Underpants

Current: 1995 Volvo 850 T-5R Manual - Bringing it back from the brink of death
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JimBee
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Post by JimBee »

Perfect timing. My brand new Bosch fuel filter has been behaving itself right inside the box it came in since last summer. Time to get it installed. Thanks for the tips. BTW: I didn't do it last summer b/c I read somewhere the hose clamps are a bear to deal with. Plus the hose might be brittle and tear, then a little tiny project becomes much bigger. Tell me none of this is true.

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jreed
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Post by jreed »

I replaced the fuel filter last weekend on my '97 855 GLT at 148K miles, and it was pretty straightforward. The fuel lines have quick disconnect couplers on the ends-- you just pull the coupler back and pull the fitting off of the end of the filter. That part of the job was pretty easy. The trickier part for me what that the bracket holding the fuel filter in place was rusted together and twisted as I loosened the bolt. After I got the bolt out, I had to twist and bend the bracket back into shape (and it only got close to the original shape -- there is still a bit of a twist in it). I cleaned the bolt up with a wire brush and sprayed the bracket, nut and bolt with lithium grease.
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

aquavolvo1
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Post by aquavolvo1 »

Is it necessary to "bleed" the system once the filter is replaced?

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