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Fix your fancy gas cap gasket for $7

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
This topic is in the MVS Volvo Repair Database » Volvo 850 Floor Air Vents Not Working
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songzunhuang
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Fix your fancy gas cap gasket for $7

Post by songzunhuang »

So I went to get my car smogged the other day and they told me that I needed a new gas cap. Why? It appears that there were cracks in the gasket and they said it wouldn't seal correctly, thus letting fumes escape. I called Volvo to get a price on a gasket. Well of course they don't sell that part, only a new cap. They quoted me $41! Taking a look at the cap I noticed how it's got a nice hanger that fits on the fuel door and also how the cap can rotate nicely around the hanger. OK, maybe it's worth it.

Then I looked at IPDUSA and saw they had a cap for $27. Still a lot when all I needed was that gasket. I still needed to pass smog, so I went to my local autoparts store and got a Stant cap for $7. It was nothing exciting and it didn't have that great rotating retainer and hanger. But it did have a gasket!

Image
Stant cap on the left, Volvo cap on the right. The gasket in the middle!

Yup, you guessed it. The gas cap on the $7 part is the same as the one on the Volvo custom cap! Woo hoo. I just pried off the old gasket and slipped on the new one. I put it all on the car and all is right with the universe again.
Song Huang

1998 V70 T5 - Hurt your eyes red
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1984 BMW 633CSi - Dolphin Grey
2024 Lexus - Eminent White Pearl
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cn90  
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Post by cn90 »

Any feedback on the RKX seal ($9.00 online)?

https://www.amazon.com/RKX-replacement- ... 4P755?th=1
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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MoVolvos
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Post by MoVolvos »

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Cheap enough to give the seal a try or the entire cap. Will consider this option as the 08 C30 gets a code with each fill up. Son just clears it. Before lubricating the seal with silicone grease he would get 2 to 3 code with each fill up.
https://www.amazon.com/dp/B08JV9J6TN?re ... merReviews


From Amazon:
"Genuine RKX Gas cap seal.
Made from high quality nitrile rubber This is a common failure point that can cause check engine lights for evap leaks and other faults. Common fault codes are P0440 / 16824, P0456 / 16840, P0442 / 16826, P0455 / 16839.

Don't settle for aftermarket caps that cause more problems than they solve! Reseal your factory cap!"

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Natural Rubber and Nitrile Rubber – Is there a significant difference?
https://monmouthrubber.com/natural-rubb ... ifference/

"Nitrile Pubber Properties
NBR has properties that make it an excellent solution for sealing applications. Unlike natural rubber, it has a superior level of resistance against synthetic and natural grease products and is highly recommended for use in areas where petroleum products are present. It can be used to provide long-lasting machinery components which might be exposed to fuel or lubricants."

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Spray or soak in seal in 303 Aerospace or use silicone grease from time to time for longevity. There is a guy on Youtube that soaps wiper blades in 303 before installation and suppose to last a long time. I've got a gallon but never tried it. Product is good regardless.
https://www.amazon.com/303-30313-CSR-Pr ... 28&sr=8-24

https://www.amazon.com/Super-Lube-92016 ... 21&sr=8-11

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Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

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