Does anyone have the proceedure for replacing an oil pan in a 2005 S40, 2.4i ? I'm assuming there's a specific bolt tightening sequence and such? any tips/tricks?
I'm also being told there's 2 pans... one w/ a oil level sensor, one w/out.. any idea how I identfy which one I need?
2.4i oil pan
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billofdurham
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- Year and Model: 855, 1995
- Location: Durham, England
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Welcome to Matthew's Volvo Site.
I can't find any reference to two sumps on VADIS but if there is an oil level sensor built in there will be a warning light on the dash for oil level.
The attached is the VADIS method of replacing the sump:
Bill.
I can't find any reference to two sumps on VADIS but if there is an oil level sensor built in there will be a warning light on the dash for oil level.
The attached is the VADIS method of replacing the sump:
S40 sump replacement.pdf- (165.58 KiB) Downloaded 682 times
Work was good - retirement is better.
1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.
1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.
thank you for the welcome and the instructions. 
Doesn't seem to be any availible service manuals stateside, unless you have access to the VADIS CD's (which I don't).
No idea what they are referring to w/ the pan/sump and the oil level sensor.. I'm guessing I don't have that equiped on my car be cause after cranking the pan, and it dropping about 2 quarts of oil on the pavement, I still didn't have any lights on the dash.
I guess no one knows of a inexpensive source for a replacement pan, eh? I'm seeing around $400, which seems incredibly steep.
Doesn't seem to be any availible service manuals stateside, unless you have access to the VADIS CD's (which I don't).No idea what they are referring to w/ the pan/sump and the oil level sensor.. I'm guessing I don't have that equiped on my car be cause after cranking the pan, and it dropping about 2 quarts of oil on the pavement, I still didn't have any lights on the dash.
I guess no one knows of a inexpensive source for a replacement pan, eh? I'm seeing around $400, which seems incredibly steep.
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billofdurham
- MVS Moderator
- Posts: 6507
- Joined: 2 February 2006
- Year and Model: 855, 1995
- Location: Durham, England
- Been thanked: 5 times
Our sponsor, MyVolvoPartsOnline, has it listed at $319.95. Still expensive for a metal box with no lid!!
You could try Erie Vo-Vo for a used part. Their reputation is very good.
Links to both sponsors are at the top of the forum.
The part number is 8692614.
Bill.
You could try Erie Vo-Vo for a used part. Their reputation is very good.
Links to both sponsors are at the top of the forum.
The part number is 8692614.
Bill.
Work was good - retirement is better.
1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.
1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.
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