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Radio interference suppression relay '93 940

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1975 - 1993 240
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Eric Kropp
Posts: 34
Joined: 7 September 2009
Year and Model: 1990 240DL
Location: Prunedale CA

Radio interference suppression relay '93 940

Post by Eric Kropp »

Hi, I was reading an old posting (August 28, 2010) about a radio frequency suppression relay. I am struggling to find it on our '93 940 non turbo. I found one relay up by the coolant fill tank. According to the wiring diagram, this should not be it as it does not have a gray, black, red and blue/yellow wire. So according the reply made on the August 28 post, this should be the cooling fan relay. I have been searching hi and low and can't find another relay. Any Ideas?

Eric

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billofdurham
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Post by billofdurham »

Usually the radio suppression and coolant fan relays are next to each other but that, apparently, isn't set in stone.

The attached shows the location of the radio suppression relay. My wiring diagram shows it as having blue/yellow; black; green/red and red wires to it.
940 Radio suppression relay.pdf
(293.9 KiB) Downloaded 1803 times
Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

Eric Kropp
Posts: 34
Joined: 7 September 2009
Year and Model: 1990 240DL
Location: Prunedale CA

Post by Eric Kropp »

Well....armed with that, then I might be looking at it by the coolant tank as there was all those colored wires on the pig-tail. The diagram that I saw for this car did not show the green/red wire combo, but the relay I changed definitely had that combo. I would say the wire colors are not set in stone!!!!

Eric

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billofdurham
MVS Moderator
Posts: 6507
Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
Been thanked: 5 times

Post by billofdurham »

I have found many differences in wiring colours when looking at more than one diagram for the same part. It's probably a ploy to keep us on our toes.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

Eric Kropp
Posts: 34
Joined: 7 September 2009
Year and Model: 1990 240DL
Location: Prunedale CA

Post by Eric Kropp »

OK, this has taken a long time but....I have positively identified the Radio Frequency Suppression( RFS) Relay. It is the one by the coolant tank on the passenger side of the engine compartment. The cooling fan relay is behine the left head light on the passenger side of the engine compartment. The relay for the cooling fan is not the same one as the RFS relay. This explains why I could not find two of the same relay...'cause they are not the same. So I have eliminated that from reasons it won't start. Here is what I know and what I've done.
1. Fuel pressure is good to the fuel rail when it won't start
2. Replaced crank position sensor
3. Replaced coil
4. Replaced ignition amplifer modual
5 Replaced radio frequency suppression relay

One day when it was throwing a starting fit, one of my sons buddies un hooked the air intake down stream from the mass air sensor and sprayed some starting fluid in the hose and it fired right up. Must be either week spark or week fuel supply out of the injectors. 40 psig in the fuel rail though.a

Any Ideas?

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billofdurham
MVS Moderator
Posts: 6507
Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
Been thanked: 5 times

Post by billofdurham »

You have replaced some of the ignition parts but have you checked the spark?

To check for a spark remove one of the plugs and put it back onto the end of the plug lead. Hold the plug lead with insulated pliers and find a spot on the engine that is a good and easily accessible earthing (grounding point). Any exposed metal, including the engine itself, will do. Now touch the threaded portion of the spark plug to the earthing point. Have somebody crank the engine with the key, and look for a bright blue spark to jump across the spark plug gap. If you see a nice, bright spark (clearly visible in daylight) you have the required spark.

To test the injectors you need an ohmmeter and the attached:
240 injector test..pdf
(96.79 KiB) Downloaded 420 times
Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

Eric Kropp
Posts: 34
Joined: 7 September 2009
Year and Model: 1990 240DL
Location: Prunedale CA

Post by Eric Kropp »

On and off I have had spark from the coil wire to the valve cover. Have not checked it at the plug yet

User avatar
billofdurham
MVS Moderator
Posts: 6507
Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
Been thanked: 5 times

Post by billofdurham »

You have replaced the coil so should get a good spark from the coil wire. However, you need to check the spark from the distributor to the plugs. Have you had the distributor cap off to check for cracks/tracking and how long is it since you checked/changed the rotor arm?

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

Eric Kropp
Posts: 34
Joined: 7 September 2009
Year and Model: 1990 240DL
Location: Prunedale CA

Post by Eric Kropp »

I have to admit, I have not had the distributor cap off because it looks like it would really suck to remove...back against the fire wall and all...guess that is next

Eric

User avatar
billofdurham
MVS Moderator
Posts: 6507
Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
Been thanked: 5 times

Post by billofdurham »

The distributor cap isn't too bad to get off.

The screws are captive so you shouldn't drop any.

Using a cranked screwdriver helps.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

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