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2004 S60 Oil Coming Out of Coolant Reservoir

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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tpractice
Posts: 3
Joined: 4 December 2010
Year and Model: S60,2004
Location: United States

2004 S60 Oil Coming Out of Coolant Reservoir

Post by tpractice »

Hello,

New member with big problem. My daughters 2004 S60 (Non-Turbo) with 80,000 miles is pushing a lot of motor oil thru the coolant reservoir. What ever happened, happened quickly as we noticed oil coming from the front of the car while running and upon investigation saw that the oil was coming from the “popped off” cap of the coolant reservoir. :o

This car has never leaked anything and the only warning light was the red oil warning light when we were looking at it. The car runs great, no misses or noises. I had the car towed to my mechanic who pressure test the oil cooler (passed) and noticed that when the car was running that pressure would build instantly in the coolant hoses. :?:

Being the honest guy he is, he wanted a second opinion and contacted the premier Volvo repair shop in the county and they suggested that no work be performed as the cost of finding the problem would be expensive and even if they did find it, it might mean a new engine anyway. (Thank God for good, honest mechanics) :D

My question is, is there anything I need to look for less removing the head on this car as I would probably replace the motor myself. Thanks in advance.

RaymanSean
Posts: 246
Joined: 26 September 2010
Year and Model: V70 XC, 2001
Location: columbia, sc

Post by RaymanSean »

If the oil cooler passed then you probably have a blown head gasket. Of course it could be that one of the oil passages has deteriorated and allowed it to communicate with the cooling system but that is unlikely. Does your oil look like coffee?

JRL
Posts: 9350
Joined: 22 November 2005
Year and Model: Several
Location: 19333
Been thanked: 16 times

Post by JRL »

RaymanSean wrote:If the oil cooler passed then you probably have a blown head gasket. Of course it could be that one of the oil passages has deteriorated and allowed it to communicate with the cooling system but that is unlikely. Does your oil look like coffee?

Not good at all.
Head hasket at best
Probably will need a new radiator and hopefully your transmission was not comprromised by the coolant mix.
Someone needs to drain (and refill) the tranny fluid to see its condition.
Somewhere along the line it overheated
Mod note. Jim passed away in early 2022, his contributions to this forum are immortal, and he is missed. RIP

2000 V70R Black, 144,000 miles Wife's R.
2007 V70 2.5T White/Oak 111,000 MILES. Polestar tune, IPD bars, rear spoiler, dark grey Thors, DWS 06, HU850, sub.

tpractice
Posts: 3
Joined: 4 December 2010
Year and Model: S60,2004
Location: United States

Post by tpractice »

JRL wrote:
RaymanSean wrote:If the oil cooler passed then you probably have a blown head gasket. Of course it could be that one of the oil passages has deteriorated and allowed it to communicate with the cooling system but that is unlikely. Does your oil look like coffee?

Not good at all.
Head hasket at best
Probably will need a new radiator and hopefully your transmission was not comprromised by the coolant mix.
Someone needs to drain (and refill) the tranny fluid to see its condition.
Somewhere along the line it overheated
Thanks for the quick response. When what was left of the oil was drained, it looked like a sludge. Both of your responses sound exactly as my mechanics and the Volvo tech's answers. Looks like an engine swap. Again, thank you for the help.

RaymanSean
Posts: 246
Joined: 26 September 2010
Year and Model: V70 XC, 2001
Location: columbia, sc

Post by RaymanSean »

It probably is worth the money to pull the head to see if it is just the gasket or something more sinister.

tpractice
Posts: 3
Joined: 4 December 2010
Year and Model: S60,2004
Location: United States

Post by tpractice »

RaymanSean wrote:It probably is worth the money to pull the head to see if it is just the gasket or something more sinister.
Good plan. I'm kind of interested on what went wrong and like tearing apart mechanical assemblies to see how they "tick". If it wasn't for the cost, this would be pretty cool 8)

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