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740/940 Tightening Alternator Belt, with pictures

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
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SkyVolvo
Posts: 150
Joined: 25 February 2010
Year and Model: 04 S60 2.5T, 94 850T
Location: Hendersonville, TN, USA
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740/940 Tightening Alternator Belt, with pictures

Post by SkyVolvo »

I had to tighten my alternator belt today, and while I've done much more significant work on my car before, I almost always had some handy guide with pictures. The only info I could find on this simple procedure was text only, so after I figured it out, I thought I'd post it for any beginners who might need it in the future. After finishing this, I noticed that the other accessory belts use the same mechanism, so the process should be about the same.

This is one of the simplest things a person can do, and it only takes a couple tools:
belt tightening 002.JPG
belt tightening 002.JPG (70.05 KiB) Viewed 12634 times
I used a 1/4" ratchet with a 10mm and 13mm sockets. A small extension was handy, and I also used a 12mm box end wrench.

First, loosen the pivot bolt just a few turns - I had to hold onto the nut on the other side with the 12mm wrench while loosening the 13mm bolt:
belt tightening 004.JPG
belt tightening 004.JPG (59.32 KiB) Viewed 12634 times
Then loosen the set screw a few turns with the same 13mm socket:
belt tightening 005.JPG
belt tightening 005.JPG (58.51 KiB) Viewed 12634 times
Then turn the adjusting bolt - clockwise tightens the belt, ccw loosens it. My understanding is that the belt should have about 1/4" to 1/2" give when you apply pressure to the middle of it - adjust until it reaches this point.
belt tightening 006.JPG
belt tightening 006.JPG (46.22 KiB) Viewed 12634 times
Once you've adjusted it properly, tighten the set screw. Then back the adjusting bolt off about a turn, so that the set screw is carrying the weight. Then re-tighten the pivot bolt, again holding onto the nut with the 12mm. Done - no more squealing belt.
Current Volvo:
2004 S60 2.5T

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M820ABY
Posts: 1
Joined: 7 March 2021
Year and Model: 1994 940 wentworth
Location: LONDON

Post by M820ABY »

Wish I'd found this site before I started. I loosened the pivot bolt but not the set screw so the adjusting bolt snapped.   Next time I'll look here before I start work. Does anyone know the thread and length of the adjusting bolt and where I can get a new one...?

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