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What the Spark Plug?

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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2001VolvoXC70
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What the Spark Plug?

Post by 2001VolvoXC70 »

So I just changed my spark plugs the other day. Oem ones in there didn't actually look too bad but they were gapped at .040. I thought this was a bit weird since everywhere says .028-.030. I gapped the new ones to .030 The car is running great and not so bad previously, I just felt I wasn't getting great gas mileage.

Something strange about the OEM spark plugs that were in the engine. When I took the 1st, 2nd and 5th out, they were rather difficult to remove, and a tad bit rusty on the threads. The others though were rather loose and easy to remove. Also, plug 3 and 4 especially had alot of oil on the thread of the plug.
rusty threads and oily threads...click to enlarge
rusty threads and oily threads...click to enlarge
I was wondering if the oily plugs are a direct result of something weird happening from one of the cylinders or if it is more likely spillage from the oil filler cap?
They've done studies you know. 60% of the time I work, every time!

endothrow
Posts: 31
Joined: 26 October 2010
Year and Model: S60 T5 2002
Location: Indianapolis, IN

Post by endothrow »

I would say everything looks pretty good from a firing standpoint. The tips aren't too ashy, color is good and I don't see any oil on them that would give you reason to believe that you have bad combustion.

For the threaded sections, they don't see much action except incredibly high heat and expansion and contraction. It looks like you might have some heat wear on them, but nothing crazy.

Anybody notice anything that I am missing?
2002 Volvo S60 T5- K&N, Royal Purple fluids, OBX DP, Iridium Spark

2001VolvoXC70
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Year and Model: XC70 2001
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Post by 2001VolvoXC70 »

thanks for the input. I was just a bit concerned about the oil I found on the the threads of 3 and 4. There was really a lot on the threads and around the socket area of the plug. If you enlarge the photo you can see a bit better. Where did it come from???

Also the rust on the other three, made it very difficult to get out. I turn to loosen, half a turn tight, a full turn loosen, half a turn tight and slowly I was able to get them out without stripping the threads on my head...Thank god. I wonder if there is supposed to be something to put on the threads when installing the plugs to eliminate this???
They've done studies you know. 60% of the time I work, every time!

jblackburn
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Post by jblackburn »

That oil came from the tops of the plugs rather than the engine side. That is usually caused by a bad oil cap seal. Check the top PCV hose to the top of the motor to make sure it's not spewing oil either.
'98 S70 T5
2016 Chevy Cruze Premier


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jimmy57
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Post by jimmy57 »

Very much normal appearance of the threads. When you start the engine cold and it is really rich, some of the excess fuel wicks its way up threads and dries. IF the plugs are loose this is much worse and thread damage results. Worst case is the plug gets ejected (coil on plug would prevent outright ejection).
Anti-seize retards this but it doesn't wholly stop it.

2001VolvoXC70
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Post by 2001VolvoXC70 »

When I put the new plugs back in, I didn't use any anti-seize. I just screwed and since there was a (crush washer?) I cranked them a half turn once they were hand tight. Do you think it would be a smart idea to remove them and put some anti-seize on them then reinstall the plugs? also if I do this should I toss the washers on the plugs?
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jimmy57
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Post by jimmy57 »

No, leave them in for 50K miles and don't worry. Sounds like you installed them properly. IF you ever remove them for any reason use anti-seize then. In any case you always used gaskets on flat seat plugs. Only the tapered seat versions go in with no seal.

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