Login Register

Serpentine Belt idler (tensioner)

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

Post Reply
arrowrod
Posts: 42
Joined: 30 April 2011
Year and Model: s70 1999
Location: Santa Nella California

Serpentine Belt idler (tensioner)

Post by arrowrod »

I just changed my timing belt.

Now I am looking to replace my serpentine belt. I am reading all about the "tensioner pulley".

My car (1999 S70) has a "tension pulley", but it appears to be mounted on a bracket with no adjustment. Am I all alone on this?

copandengr
Posts: 16
Joined: 24 September 2010
Year and Model: 95 850 T
Location: Marion, AR USA

Post by copandengr »

I have an 850, so I may be talking out of turn here. On every serpintine belt I have ever seen (and that is many different makes, not just Volvos) the serpintine belt is tensioned by a pulley that is spring loaded. That is to say the tension is determined by the spring on the tensioner pulley. There are no user adjustable settings. The only thing to do if there is a question about proper belt tension is to replace the entire pulley. There may be one exception and that is on some models the bearings can be replaced. Short of the bearing replacement there are no user adjustable settings for tension. These belts will last for a long time provided the tension set by the tensioner is within tolerance and the various accesories driven by the belt are in correct alignment. Check the belt for signs of wear (usually due to age). If there is cracking on the ribs of the belt or crazing from slipping, replace the belt after you have determined why the slippage happened and correcting that as well. The cracking on the ribs is from age. Always use a premium belt, preferably OEM. These belts are just too inexpensive even when purchased from a dealer to try to save a few bucks and then find yourself stranded somewhere.

The tensioner will have a square hole in it to fit a half inch drive bar or some other type of hole that is shaped for a tool of some kind to be placed into it. The pulley then can be moved in a dierction to release the tension where the belt can be removed and replaced. This is a very simple operation, well within the capabilities of a decent home mechanic. If you do not already have one, spend a few bucks for a shop manual that is available at any good auto parts store. This manual will be a great asset and will also prevent you from screwing something up that will end up costing you far more than the cost of the manual and a few tools.

Ozark Lee
MVS Moderator
Posts: 14798
Joined: 7 September 2006
Year and Model: Many Volvos
Location: USA Midwest
Has thanked: 4 times
Been thanked: 75 times

Post by Ozark Lee »

Volvos are as described above except that a 1/2" drive is too small to release it, it is more like 3/4". Since I have 4 of these things I bought the tensioner tool from IPD - it is around $25.00. MIJ made a tool with plumbing stuff from the hardware store but I can't seem to find his post.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

arrowrod
Posts: 42
Joined: 30 April 2011
Year and Model: s70 1999
Location: Santa Nella California

Post by arrowrod »

There is no square hole on my 1999 S70 tensioner. It appears the "tensioner tool" with the 14mm wrench (hard to see the end, it may just be a hole that will fit over the bolt on the tensioner) on the end is the correct tool. You put the wrench end on the bolt head (of the tensioner pulley) and use the pulley on the power steering pump to lever the tension pulley to get clearance.

Cause I'm not going to wait for the tool, I'll build my own

I was able to see how the tensioner worked by using a piece of 1x2 wood, levering the tensioner from the power steering pulley.

arrowrod
Posts: 42
Joined: 30 April 2011
Year and Model: s70 1999
Location: Santa Nella California

Post by arrowrod »

OK, I took a 9/16 open end/box end wrench and mig welded it to a 1/4 square tubing to create the "tensioner tool"

Put the end wrench on the 14mm bolt holding the tensioner pulley, torqued the pully to give the serpentine belt room to put it on the pulley. Really easy.

What kind of disappoints me is this should have been easy to find on MVS or the web.

Onward...

Oh, I have found a wrecked 2000 s70 that might be for sale. In the words of Homer Simpson; "ummmm parts".

cn90  
Posts: 8249
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
Has thanked: 4 times
Been thanked: 466 times

Post by cn90 »

I thought 1999 uses this type of belt tensioner with Torx #60 Socket:

99belt.JPG
99belt.JPG (58.53 KiB) Viewed 15799 times
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

User avatar
misha
Posts: 5379
Joined: 7 December 2008
Year and Model: '97 850 2.5 20v
Location: Serbia
Has thanked: 152 times
Been thanked: 402 times

Post by misha »

Ozark Lee wrote:...MIJ made a tool with plumbing stuff from the hardware store but I can't seem to find his post.
I think that this is the picture of MiJ's home made serpentine belt tool:
Serp%20Belt%20Removal%20Tool.jpg
Serp%20Belt%20Removal%20Tool.jpg (153.53 KiB) Viewed 15795 times
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

db130
Posts: 308
Joined: 18 March 2008
Year and Model: 2002 V70 T5
Location: MA
Been thanked: 1 time

Post by db130 »

when i had to remove the serp belt to replace a dead alternator on my 2000 V70XC, i had to release the tension using a 14mm wrench as well. It's all about the 94-98 and 99-00 differences here, folks.
2002 V70 T5 169k
2002 V70 NA 249k
2006 Mini Cooper S 90k

arrowrod
Posts: 42
Joined: 30 April 2011
Year and Model: s70 1999
Location: Santa Nella California

Post by arrowrod »

tensioner tool.jpg
tensioner tool.jpg (37.99 KiB) Viewed 15783 times
This tool is the one (if the attachment mechanism works). The hole on the end is a 14mm wrench.

Post Reply
  • Similar Topics
    Replies
    Views
    Last post