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False "Bulb Failure Low Beam" Message - 2004 XC90 T5

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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joelq
Posts: 33
Joined: 13 June 2011
Year and Model: 2004 XC90 2.5T ~135K
Location: Frisco, TX (Dallas, TX suburb)

False "Bulb Failure Low Beam" Message - 2004 XC90 T5

Post by joelq »

Hi all -

I have a 2004 XC90 T5 with standard halogens and ~142K miles. I am getting the message "Bulb Failure Low Beam", except that both low beams are working just fine. Jiggled all connections, replaced the bulbs, and even swapped headlight assemblies with another known working set, and still get the message.

Any thoughts on where else to look?

Thanks!

jimmy57
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Post by jimmy57 »

on the CEM under the left front dash there are black rectangular things that are the bulb failure detection shunts. Push on all those and see if the message is gone.

joelq
Posts: 33
Joined: 13 June 2011
Year and Model: 2004 XC90 2.5T ~135K
Location: Frisco, TX (Dallas, TX suburb)

Post by joelq »

jimmy57 wrote:on the CEM under the left front dash there are black rectangular things that are the bulb failure detection shunts. Push on all those and see if the message is gone.
Thanks so much for your reply! I've got follow-up questions:

- is this accessible without having to take the dash apart?
- are these "shunts" circuit breakers that trip and I'm just looking to reset them?

Thanks!

joelq
Posts: 33
Joined: 13 June 2011
Year and Model: 2004 XC90 2.5T ~135K
Location: Frisco, TX (Dallas, TX suburb)

Post by joelq »

OK - so I went looking under the driver's side dash today to see if I could see something that resembled what you were describing, and saw this:

Image

Is this the CEM? For the black rectangular things that you mention, are they the squarish looking ones in the front, or the skinny fin-looking ones in the back-left?

joelq
Posts: 33
Joined: 13 June 2011
Year and Model: 2004 XC90 2.5T ~135K
Location: Frisco, TX (Dallas, TX suburb)

Post by joelq »

Bump. I'm still having the problem. Anyone else have any insight?

joelq
Posts: 33
Joined: 13 June 2011
Year and Model: 2004 XC90 2.5T ~135K
Location: Frisco, TX (Dallas, TX suburb)

Post by joelq »

Quick update - through other threads, I figured out that the shunts are the skinny fin-looking things, and that the lowest (in the picture) shunt controls the low beams. I confirmed this by removing the resistor and my lights stopped working altogether.

Just as a quick test, I swapped that resistor with the one right above it (confirmed same part number) and that didn't do anything. Does that confirm that the problem isn't the resistor? Unless both resistors are bad, which I would doubt.

Any suggestions? Thanks!

gshadow325
Posts: 149
Joined: 1 October 2008
Year and Model:
Location:

Post by gshadow325 »

http://xcforums.com/topic/393-xc90-diy- ... #entry1266

becha coffee this will fix it...simple :)
1998 Olive Green V70 T5 Manual - 155k Awesome car
2003 Nautic Blue XC90 T6 3rd tranny - 162k Modded
2001 Nautic Blue C70 T5 Manual - 92k Not stock at all

joelq
Posts: 33
Joined: 13 June 2011
Year and Model: 2004 XC90 2.5T ~135K
Location: Frisco, TX (Dallas, TX suburb)

Post by joelq »

gshadow325 wrote:http://xcforums.com/topic/393-xc90-diy- ... #entry1266

becha coffee this will fix it...simple :)

Thanks, gshadow325! Looks simple enough - but if I'm understanding this correctly, I'm basically disabling the bulb failure detection, right? Although at this point, I just want to get rid of that yellow triangle on my dashboard! :-)

Thanks!

gshadow325
Posts: 149
Joined: 1 October 2008
Year and Model:
Location:

Post by gshadow325 »

yes it will, simple fix. all this mod does is create a higher resistance for the CEM. raises it from 10ohms to 13 or 14ohms, thats it.
1998 Olive Green V70 T5 Manual - 155k Awesome car
2003 Nautic Blue XC90 T6 3rd tranny - 162k Modded
2001 Nautic Blue C70 T5 Manual - 92k Not stock at all

joelq
Posts: 33
Joined: 13 June 2011
Year and Model: 2004 XC90 2.5T ~135K
Location: Frisco, TX (Dallas, TX suburb)

Post by joelq »

Well, I tried the drill fix this afternoon, and the message is still coming up. I'm starting to think I have a bad CEM. :-(

Any other suggestions?

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