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Exhaust manifold upgrade - '95 850 turbo

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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casual friday
Posts: 6
Joined: 25 August 2011
Year and Model: 1995 855 T-5R
Location: Chicago

Exhaust manifold upgrade - '95 850 turbo

Post by casual friday »

I'm looking into eventually upgrading the exhaust manifold on my '95 T-5R (already have a cold air intake and cat-back exhaust upgrade, so the manifold is now a weak link in the chain). I've been looking into the Volvo "R" manifold that's found on the S60, but according to IPD it's backwards-compatible with 850s from 1997 only.

Is this correct? (just out of curiosity, how is the '97 engine different from the '95? Or is it just a manifold-to-turbo issue?)

Are there any bolt-on upgrades out there that anyone knows about/has experience with?

JDS60R
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Joined: 21 February 2009
Year and Model: 2007 S60R 2016 XC70
Location: Mount Juliet, TN
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Post by JDS60R »

Have you upgraded the downpipe? It is a great improvement especially with a tune
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casual friday
Posts: 6
Joined: 25 August 2011
Year and Model: 1995 855 T-5R
Location: Chicago

Post by casual friday »

Not yet -- but that's definitely on the "to do" list. The previous owner (who installed the intake, cat-back, and had the ECU reflashed) had to replace the downpipe because it had rusted through completely, but EuroSport Tuning (where he sourced the aforementioned parts) didn't have an upgrade compatible with the conical flange turbo, so he just installed a stock replacement.

(if you're interested, there's an article about my car, written by the previous owner, here)

So since that downpipe is only a couple years old, I'll probably wait on an upgrade.

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