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Trunk Supports on a 1989 240 sedan

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

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Dome
Posts: 45
Joined: 15 August 2011
Year and Model: 850 Turbo 1995
Location: Los Angeles

Re: Trunk Supports on a 1989 240 sedan

Post by Dome »

Thanks Bill,

I have genuine replacement lifts and I can't see that the pins have a spring. I've attached a photo of what I mean by spring clip.

The pins in the strut look more fitted and machined and I can't see which direction to tap them out.
Attachments
Spring pin
Spring pin
spring_pin.JPG (7.94 KiB) Viewed 1327 times

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billofdurham
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Posts: 6507
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Year and Model: 855, 1995
Location: Durham, England
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Post by billofdurham »

That is a spring pin, sometimes called a roll pin.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

Dome
Posts: 45
Joined: 15 August 2011
Year and Model: 850 Turbo 1995
Location: Los Angeles

Post by Dome »

Thanks Bill,
So the spring pin in the picture from the last post doesn't look like what's in my struts. How about in your experience?
Maybe there is one end inside? Both ends of the pin look machined to me. I can't see a way to actually remove it as of yet. Must be some sort of trick to it.

Dome
Posts: 45
Joined: 15 August 2011
Year and Model: 850 Turbo 1995
Location: Los Angeles

Post by Dome »

Ok silly me. I didn't have a frame of reference so I was looking at the pins which are the swivel pins that slot in on the lower side. The spring pin is indeed at the top and seems like it will just tap in.

Dome
Posts: 45
Joined: 15 August 2011
Year and Model: 850 Turbo 1995
Location: Los Angeles

Post by Dome »

billofdurham wrote:I have never used a press. Open the lid to the full extent of the hydraulic strut and prop it open with a piece of 2" x 1" (minimum) timber. Remove one strut and replace it with a new one. Do the same at the other side.

Bill.

This method is impossible on my 1984 Volvo 242DL.

The Trunk Lifts won't fit in place without being at least partially compressed. Volvo has a special tool to hold them once compressed. Wire is anther way to go but be careful these things hold a lot of pressure.

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