Who has done it? How long did it take you? Parts you bought? Stuff you didn't buy but should have?
I've done smaller and larger stuff but this one intimidates me. I have about 2 weeks off but need to order the parts to get here so I can start on it.
If you paid a shop how much did it cost?
Who has done the evaporator replacement or paid a shop
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precopster
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Don't stress. If you can replace an engine and be thorough enough to write a great write-up you should be fine.....though they do say that those who are great at giving direction are often poor at following them
If you have the release tools for the spring loaded couplers, some factory o ring seals and a new receiver drier (and o ring seals) you will be well prepared. Go through the write-up prior to commencement as it's very thorough.
I did my evaporator replacement in 2 days because I was waiting for some glue repairs on the console to dry.
If you have the release tools for the spring loaded couplers, some factory o ring seals and a new receiver drier (and o ring seals) you will be well prepared. Go through the write-up prior to commencement as it's very thorough.
I did my evaporator replacement in 2 days because I was waiting for some glue repairs on the console to dry.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design
- MoVolvos
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Hi wheelup,
Good people if you don't like any shops in Raleigh.
http://www.taylorautomotive.com/About_Us.html
Blessings,
BKM
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Hi wheelup,
Good people if you don't like any shops in Raleigh.
http://www.taylorautomotive.com/About_Us.html
Blessings,
BKM
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Blessings,
BKM
2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior
BKM
2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior
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JRL
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Parts?
O ring tool
A new Evaporator
New O rings
First timer, expect a weekend
Flat rate is 11 hours
Most of the great Volvo techs can do it in about 5-6 hours non stop but slowly and carefully is the word for someone doing this for the first time, it's very easy to break some plastic bits and pieces especially the dashboard clips.
If it's original, it's always recommended to also replace the heater core now while it's out in the open and easily accessible
O ring tool
A new Evaporator
New O rings
First timer, expect a weekend
Flat rate is 11 hours
Most of the great Volvo techs can do it in about 5-6 hours non stop but slowly and carefully is the word for someone doing this for the first time, it's very easy to break some plastic bits and pieces especially the dashboard clips.
If it's original, it's always recommended to also replace the heater core now while it's out in the open and easily accessible
Mod note. Jim passed away in early 2022, his contributions to this forum are immortal, and he is missed. RIP
2000 V70R Black, 144,000 miles Wife's R.
2007 V70 2.5T White/Oak 111,000 MILES. Polestar tune, IPD bars, rear spoiler, dark grey Thors, DWS 06, HU850, sub.
2000 V70R Black, 144,000 miles Wife's R.
2007 V70 2.5T White/Oak 111,000 MILES. Polestar tune, IPD bars, rear spoiler, dark grey Thors, DWS 06, HU850, sub.
- abscate
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Thanks JRL. Facing this on my 1999 T5 this spring. Already have evap and heater core and green Orings
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
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cn90
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wheelsup,
I think this is a whole weekend job. For a job this extensive, I'd stick with Volvo OEM part.
It is of note that the lack of cabin filter in earlier year models contributed to this mess.
You should replace the Receiver/drier too.
Use eeuroparts.com website to check for PNs, O-rings etc.:
http://www.eeuroparts.com/Cars/Volvo/17 ... C-Heating/
I believe "chuckcintron" wrote this DIY below:
http://www.woodjoiner.com/volvo/VolvoEvapReplace.pdf
https://www.matthewsvolvosite.com/forums ... hp?t=12317
I think this is a whole weekend job. For a job this extensive, I'd stick with Volvo OEM part.
It is of note that the lack of cabin filter in earlier year models contributed to this mess.
You should replace the Receiver/drier too.
Use eeuroparts.com website to check for PNs, O-rings etc.:
http://www.eeuroparts.com/Cars/Volvo/17 ... C-Heating/
I believe "chuckcintron" wrote this DIY below:
http://www.woodjoiner.com/volvo/VolvoEvapReplace.pdf
https://www.matthewsvolvosite.com/forums ... hp?t=12317
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+
2005 XC90 2.5T 110K+
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precopster
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Interestingly my NA 2000 V70 evaporator failed with a large hole (though it does have higher mileage 278,000kms) and the wife's 850 which is 5 years older is still going strong on its first regas 18 months ago and with no cabin filter (lower mileage at only 138,000 kms)
I wonder if the 2000 models were short changed with cheaper evaporators. While a cabin filter prevents ingress of leaves and foreign particles which can settle and cause corrosion, I wonder if it traps humidity in the HVAC system when clogged and actually speeds the external corrosion of the evaporator. The holed one I pulled out this year was pretty clean except for where the dye had seeped through the hole. Just some thoughts.....
I wonder if the 2000 models were short changed with cheaper evaporators. While a cabin filter prevents ingress of leaves and foreign particles which can settle and cause corrosion, I wonder if it traps humidity in the HVAC system when clogged and actually speeds the external corrosion of the evaporator. The holed one I pulled out this year was pretty clean except for where the dye had seeped through the hole. Just some thoughts.....
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design
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burnout8488
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http://www.fcpeuro.com/products/volvo-a ... s70-mt2672
I used that for the o-rings on my '99. It worked perfectly, and even included an o-ring for the orifice tube and junction. One year later, no leaks and works great. This is much easier and cheaper than having to hunt through the dealer catalogs to find each individual o-ring.
I used that for the o-rings on my '99. It worked perfectly, and even included an o-ring for the orifice tube and junction. One year later, no leaks and works great. This is much easier and cheaper than having to hunt through the dealer catalogs to find each individual o-ring.
'13 BMW X1 35i M-Sport
'99 S70 AWD/FWD - 198K - FOR SALE!
'99 S70 AWD/FWD - 198K - FOR SALE!
- erikv11
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I haven't read through the EVAP tutorial in a while, not sure if this is in there: While you have the system drained, replace the orifice tube. It is almost surely gunked up by now.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 201k
'07 XC70, black, 205k
'07 XC70, willow green, 223k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 201k
'07 XC70, black, 205k
'07 XC70, willow green, 223k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k
- abscate
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I've got all the parts but don't have the release tool for the couplers...can anyone source that for me?
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
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