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2006 xc 90 v8 trick to changing the serpentine belt

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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cassaro55
Posts: 1
Joined: 30 January 2014
Year and Model: xc90 2006
Location: kentucky

2006 xc 90 v8 trick to changing the serpentine belt

Post by cassaro55 »

i have a serpentine belt that has started to frey and i can't figure out how to put the new belt on. there is a coolent line and a ground strap in the way as well as the spring mechanisom for the tentioner pully

jimmy57
Posts: 6694
Joined: 12 November 2010
Year and Model: 2004 V70R GT, et al
Location: Ponder Texas
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Post by jimmy57 »

There is no trick easy way.
I will warn you about a few things.
1. the idlers for belt fail and destroy the front timing cover. Replace them with belt. This includes the roller on tensioner arm.
2. the tensioner has a 19mm hex and is made of aluminum. The tensioner has a damper. You must apply force and wait for the damper to yield. Too much force and you break the hex off.
3. make a careful belt routing diagram. The belt will go on readily in a wrong routing and it slips when done the wrong way.
4. There is no hole for inserting a pin to lock tensioner in released position. There is a special tool that slides over spring and captures it. This means release, remove and fit belt, release tension again to finish install of belt.

This isn't the hardest belt I have ever installed but it is near the top of the list.

cn90
Posts: 8267
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
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Post by cn90 »

2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

VFLXC90
Posts: 59
Joined: 21 April 2012
Year and Model: XC90 V8 2006
Location: Joliet IL.

Post by VFLXC90 »

Once the tension is released, pull the belt off of the small smooth pulley that is towards the front of the vehicle( idler pulley/water pump). When installing slip the belt on the small smooth pulley as the last pulley to go around. Pulling the belt off and installing on the smooth pulley. Makes it easier to install the belt.
08 XC 90 V-8 157,000 Spouse
06 XC 90 V-8 141,000 Daughter
06 XC 90 V-8 234,000 Son
03 V 70 2.5 Non Turbo

jonathanshaw
Posts: 1
Joined: 7 October 2014
Year and Model: xc90 2005
Location: America

Post by jonathanshaw »

Does anybody know the torque specifications for the idler pulleys and the bolt on the tensioner? I've read to get the damper to yield I should not apply more than 177 lb/ft but just want to check for the other components. Thanks for any help!

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