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2004 s60 Mechanics mini tool kit

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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vvvolvo
Posts: 23
Joined: 25 March 2013
Year and Model: XC60, 2012
Location: New England

2004 s60 Mechanics mini tool kit

Post by vvvolvo »

What would you include in a mini mechanics toolkit? What are your most used tools, including most used sizes? I am assembling my own roadkit of essentials and would like some suggestions as to what to include. I have heard that some people have a kit that came with the car. I don't have that kit. If you do have it, could you list what is included? For example, I would make sure to include a socket set with a 8, 10 and 13 mm sockets.

I do minor repairs such as brake replacement, nothing crazy like a timing belt.

JDS60R
MVS Moderator
Posts: 3532
Joined: 21 February 2009
Year and Model: 2007 S60R 2016 XC70
Location: Mount Juliet, TN
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Post by JDS60R »

Add a couple of used/new cam sensors. They seem to be the major issue that stops travelers. Or just replace with new every 100K miles. Some also have a voltage regulator with brushes.
You need a T25 and a full set of metric sockets up to 19mm.
Bring fuses ,water/coolant and oil.
Retired

covert24
Posts: 100
Joined: 15 March 2013
Year and Model: S60, 2002
Location: Charlotte, NC
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Post by covert24 »

Hammer, metric socket set up to 19, a few extensions and u-joint, a set of metric wrenches also up to 19, a tube of quiksteel, electrical tape, DMM, various fuses, and maybe a thing of some blue loctite. All that, along with the normal fluids and you'll be ready for anything.

precopster
Posts: 7543
Joined: 21 August 2010
Year and Model: Lots
Location: Melbourne Australia
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Post by precopster »

Funny where are the 19mm bolts on these cars guys?

The largest I've seen on these is 18mm on the front struts, subframe bolts and crossmember bolts.

Of course the wheel nuts are 19mm but you would have a crossbrace or the factory lever for that.

7mm is used extensively on clamps.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

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