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1995 850 Turbo Project

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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ARMeyer27
Posts: 23
Joined: 23 March 2014
Year and Model: 1995 850 Turbo
Location: USA - CA

1995 850 Turbo Project

Post by ARMeyer27 »

Hey guys well i just bought my first Volvo and i love it so far, i know it has issues but i wanted to thank everyone here because this forum has already taught me TONS of information about my beloved 1995 850 turbo :)

pretty much, im wanting opinions for the car and for somewhat a priority of things to repair, i know it is going to take a lot of work and money but most of the jobs i think i can handle myself, i don't mind the significant investment just because im in no rush for a 2nd car, my other one is working just fine, and its easier for me to take time in buying parts and repairs than to do it all at once (a large sum of money), this is a project car for me, its fun and enjoyable and rewarding, i think some people here can understand that.

The car has 153k miles on it, from what the mechanic told me that's not too bad for these engines, he also said the turbo seemed to be in good shape, and that's important when buying one of these used. I went ahead and tested all of the OBD codes and here is what i found:

A1 - Transmission
111 - No Faults

A2 - Fuel System
414 - Boost pressure regulator too high (because of broken vacuum hose, i think)
543 - Misfire at least one cylinder (fixed)
451 - Misfire cylinder 1 (fixed)
454 - Misfire cylinder 4 (fixed)
542 - Misfire more than one cylinder (fixed)
All of these seemed to go away with new spark plugs and wires

A3 - ABS
141 -
142 - Control Module Fault
442 - Pump Pressure Low
From: http://www.volvo-forums.com/t3780-fault ... 94-850.htm
i read different code descriptions, kind of confusing..
141=faulty pedal sensor, short circuit to ground or supply.
142=faulty brake light switch, open or short circuit.

any clarification on these codes?

A7 - Trip Computer
1 Quick blink - ???

B1 - Climate Control
211 - Driver's side damper motor position sensor open circuit or shorted to 12 volts.
231 - Ventilation damper motor position sensor open circuit or shorted to 12 volts
325 - Recirculation damper motor active too long.
411 - Blower fan seized or drawing excessive current
414 - Driver's side interior temp sensor inlet fan seized.
417 - Passenger side interior temp sensor inlet fan seized.
420 - ECU fault in program memory

B2 - Cruise Control
122 - Speed has not exceeded 22mph or no speed signal
yes it has, I've driven this thing up to about 60mph, speed signal sensor of some sort?

B5 - SRS
111 - No Faults

The car does seem to leak quite a bit of oil, from what the mechanic said he told me the PCV system could be largely the cause for that.. and i have already read up plenty on how to do it, the procedure, and where to buy the correct OEM parts kit (thanks again). He seems to think it is the oil pan gasket leaking, likely? I also noticed a small, harder, plastic almost like hose that is severed in two that runs from the passenger side of the intake manifold down to the PTC nipple (i think?). I have read this is a vacuum hose and could be causing the A2 414 Boost Pressure Regulator code, but yea, any clarification would be great.

All the power windows / mirrors / sunroof work good, the ECC blows air and all the vents seem to function how they should, but it does not get cold air, I also noticed it looks like the heater core is bypassed under the hood, i assume that will need to be replaced, no big deal from what i have read already.

The heated seats don't work though? Any ideas on this, i read its common for the wiring to crack or come unplugged somewhere but i couldn't find any clarification on WHAT wiring and WHERE it is? :(


Thank you guys so much im sorry its such a long post... i just have a lot of questions :oops:

ill upload some pics of the car just because i think its beautiful :wink:
20140308_161826.jpg
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20140308_163016.jpg

Ben850
Posts: 1613
Joined: 8 September 2011
Year and Model: 1996 850 R Wagon
Location: Michigan
Been thanked: 7 times

Post by Ben850 »

Nice project car.
My Wagon was exactly that, a project to involve in.

https://www.matthewsvolvosite.com/forums ... 35&t=56550

Start with the PCV system and go from there. Locate the places that oil has been seeping.
If you are lucky, the rear main seal has not been upset. It requires separating the transmission to get at.
All rubber vacuum lines are likely trashed at this age. Look for diagrams for your year.

Chime back after those, plus plugs, cap, wires, thermostat, O2 sensors...

Enjoy your project. Or you wouldn't be doing it.
1993 850 GLT , You wouldn't know it.
1996 850 Turbo Wagon White.
1995 T-5R Black. New work in progress.
1998 V70 XC Cross Country White.
1994 850 N/A Wagon Black.
1997 850 Sedan Black.
1996 850R Wagon White.
1997 850 Sedan Red ( not white or black!)

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rspi
Posts: 7303
Joined: 5 November 2011
Year and Model: 850 T-5R Wagon
Location: Cincinnati OH
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Post by rspi »

Hi and welcome to the forum.

Here is my opinion of what you should attack in an order:
  • Coolant leaks.
    Oil change with proper oil filter.
    PCV system test and replacement if necessary.
    Timing belt replacement if no history or due.
Better for the heater core to be bypassed than have a coolant leak and blown motor.

The speed sensor code of not driving over 22 mph is reset every time the car is turned off. So, you would have to drive the car, stop, then check codes to get rid of that code.

Most of those codes are likely the result of the car sitting. I would reset all of them and check again after a week of driving.











'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
--------------------
Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

Ben850
Posts: 1613
Joined: 8 September 2011
Year and Model: 1996 850 R Wagon
Location: Michigan
Been thanked: 7 times

Post by Ben850 »

I did not hear the OP mention coolant leaks, but there was mention of oil. I would still recommend PCV first and foremost.
Robert, it seems you have been stressing heater core issues lately. I have had none. I may replace them in both vehicles eventually, but I have not a drip from either to this point.
Your videos are most helpful. Keep them coming.
1993 850 GLT , You wouldn't know it.
1996 850 Turbo Wagon White.
1995 T-5R Black. New work in progress.
1998 V70 XC Cross Country White.
1994 850 N/A Wagon Black.
1997 850 Sedan Black.
1996 850R Wagon White.
1997 850 Sedan Red ( not white or black!)

ARMeyer27
Posts: 23
Joined: 23 March 2014
Year and Model: 1995 850 Turbo
Location: USA - CA

Post by ARMeyer27 »

Thank you guys for responding, Those videos are super helpful i have came across a few of them already :) I think im going to tackle the PCV system before anything, My oil leaks seem to happen after the car running which implies to me the pressure is causing oil to "seep" out, i cant drive the car yet (legally.. CA smog and shit... this was a washington car, not sure how that works) so im not in a huge rush to change the oil until after the PCV system is replaced, i dont see a point in spraying new oil all over the place lol :lol:

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rspi
Posts: 7303
Joined: 5 November 2011
Year and Model: 850 T-5R Wagon
Location: Cincinnati OH
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Post by rspi »

Ben850 wrote:Robert, it seems you have been stressing heater core issues lately.
Man, it breaks my heart when I see a nice turbo Volvo show up in our JY with no evidence of a reason of being there other than a drivers side floor full of coolant. We get about 3 or 4 850's per week. My guess is 8 of 10 were overheated. Can people NOT SMELL THE COOLANT?

WARNING Will Rogers!!! Coolant smell means coolant leak!!!

OK, now I feel a little better.
'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
--------------------
Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

ARMeyer27
Posts: 23
Joined: 23 March 2014
Year and Model: 1995 850 Turbo
Location: USA - CA

Post by ARMeyer27 »

whoa, Robert.. that's you!! i just realized you are the guy that made all those awesome helpful videos! Thank You!!! I cant wait to get this car perfected and your videos gave me such a clear idea of what needs to be done, awesome help for this whole community

Ozark Lee
MVS Moderator
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Post by Ozark Lee »

Step one in making sense of your DTC codes is to note them, as you did, and then clear all of them and see what comes back. Many of the codes are likely "legacy codes" from problems long ago that have since been repaired.

As was said on the B-2 cruise code, you will get that code every time you check codes after the ignition is turned off so just ignore it.

After the codes are reset you will likely only be looking at one or two things - if that.

Good job reading up on things before you started. Some of my biggest mistakes were made in the first week of ownership. Stuff like changing the oil and screwing on that bright orange oil filter and then wrenching in my nice new set of Bosch Platinum +4 spark plugs along with my new Bosch ignition wires.

The car would barely run and my fuel mileage dropped 20% after I did my first tune up.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

ARMeyer27
Posts: 23
Joined: 23 March 2014
Year and Model: 1995 850 Turbo
Location: USA - CA

Post by ARMeyer27 »

Thanks for the replies, again, really appreciated it.

Any ideas on the climate control codes? It sure seems like its going to take a lot to get it working properly..

also, im really curious about the single super fast blink from the A7 trip computer jumper, is that normal??

Does anyone know the real meanings of those 141 and 142 codes in A3? :(

ARMeyer27
Posts: 23
Joined: 23 March 2014
Year and Model: 1995 850 Turbo
Location: USA - CA

Post by ARMeyer27 »

upity up? soooo ermm.. about those codes? please?

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