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Volvo 850 fuel door hinge installation question

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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LRVolvo
Posts: 50
Joined: 23 January 2011
Year and Model: '97 850 Wagon
Location: Little Rock

Volvo 850 fuel door hinge installation question

Post by LRVolvo »

I'm replacing the fuel door hinge as the plastic was broken. Does this have to be installed from the other side of the gas tank? As in going through the side of the trunk?
Last edited by matthew1 on 29 Mar 2014, 17:28, edited 1 time in total.
Reason: Edited title for clarity
1998 S70 T5
1997 850 Wagon

Bluevanacd2005
Posts: 245
Joined: 18 October 2013
Year and Model: 1983 760
Location: USA

Post by Bluevanacd2005 »

I used blind rivits from the outside.

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E Showell
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Year and Model: ‘07 S80 3.2
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Post by E Showell »

Believe it or not, this is one I would take to the dealer. The original and replacement parts have plastic studs that need to be driven flush. They are quite fragile. It takes a practiced touch. You could easily go through two or three parts and not get it as opposed to having the dealer do it first time (or maybe third or 4th time but only charging you for the part once).

It is not impossible as a DIY repair, just quite finicky if you use an original OEM replacement part.

If you get into custom modifications of the part then my advice does not hold.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

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