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1999 S70. Fuel pump relay problems

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Gamecock843
Posts: 1
Joined: 25 May 2014
Year and Model: S70 1999
Location: South carolina

1999 S70. Fuel pump relay problems

Post by Gamecock843 »

Hello my 99 s70 just died on me a week go, nothing mechanically wrong with the engine. I did th rundown, fuel,spark,air, compresion. Everything was there except fuel pressure so I went that route. Took the 103 red fuel pump controller out and jumped the 87 to 15 terminals, I hear fuel pump it cranks and runs great! I rip the jumper wire off and throw in a brand new 103 fuel controller in and it runs fine. But th car will not start and run unless I jump the fuel relay even though it's brand new.


Any ideas?
And one more easy question once I cut my car off and remove the key I can feel an electrical charge(not shocking) on the idle control sensor should it have a load even if the key is removed

cn90  
Posts: 8261
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Year and Model: 2004 V70 2.5T
Location: Omaha NE
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Post by cn90 »

Troubleshooting fuel system is below:

https://www.matthewsvolvosite.com/forums ... hp?t=52252
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

Ozark Lee
MVS Moderator
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Post by Ozark Lee »

You could have a bad check valve in the fuel pump itself. A way to test that is to put a fuel pressure gauge on the fuel rail and see what happens to the fuel pressure after the key is turned off. If it quickly drops then the check valve is bad. The bad news is that the check valve is built into the fuel pump housing and the proper way to fix it is to replace the entire fuel pump assembly. Some have simply added an inline check valve on the fuel line around the fuel filter as a way to save shelling out for a new fuel pump assembly.

I'm not sure about the question about the idle control sensor. Don't you have a Electronic Throttle Module on your '99? On the throttle body versions it is normal for the idle air control valve to continue running for a while even after the car is turned off but I'm not sure what part you are asking about.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

cn90  
Posts: 8261
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
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Post by cn90 »

1+,

If your car has more than 160K, then it is not a bad idea to get a new fuel pump.
Bosch 69693 for FWD model is about $85. Search for the posts by stephansvolvo.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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