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Why use a longer serpentine belt on an 850?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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greasefingerss
Posts: 208
Joined: 25 January 2007
Year and Model: 850 wagon 1994
Location: Northern VA, USA

Why use a longer serpentine belt on an 850?

Post by greasefingerss »

I have made an observation and would like some feedback. This is regarding the serpentine belt. There is a longer belt for the 850 engine that provides better surface contact with the alternator. The original belt configuration only contacts the circumference of the alternator by about 90 degrees. The longer one contacts it with 180 degrees, but at the expense of removing surface contact with the a/c compressor. The a/c compressor originally has 180 degrees of belt contact but with the new longer belt, it gets reduced to 90 degrees of contact!

In my opinion, since the a/c compressor is a greater load (mechanical resistance) than an alternator; I prefer the original design (shorter belt).

Am I missing something? Have I had too many beers tonight?

The link below from Bay 13 is a visual comparison of the old & new belt lengths. The picture on the right is the one I have an issue with.
http://volvospeed.com/Repair/850_serp.pdf
Current Vehicles

1994 Volvo wagon(855) na 161,000 miles with AT

2003 Toyota Camry

1994 Jeep GC 202,000 miles

2003 Toy 4Runner

larryh
Posts: 256
Joined: 28 March 2006
Year and Model:
Location:

Post by larryh »

is that a fact? that the ac is a greater load than the alternator? i guess it doesn't really matter how much contact there is though, as long as it's enough contact to run the part.

..think the longer belt would last any longer?

cocka
Posts: 75
Joined: 27 January 2006
Year and Model:
Location: Leumeah N.S.W. Australia

Post by cocka »

I seem to remember reading somewhere that Volvo/Porsche or whoever it was, came up with the setup to ease the load on all the pulleys involved, the later 70 series actually dropped one of the pulleys completely.
Last edited by cocka on 28 Jan 2007, 01:48, edited 1 time in total.

luketrash
Posts: 421
Joined: 15 October 2006
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Location: Ames, Iowa USA
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Post by luketrash »

Also, you use the AC when it's hot outside and the serp belt is warmer. I've only had belts start to slip when it's really cold outside. And it's of a higher priority to keep the electrical system charged than to keep the car cool inside ;)

I have no basis for my answer other than I imagine the importance of the alternator working takes precedence over the AC compressor working. The pulley size of the alternator is smaller and takes more belt 'grab' to give it a spin, especially at higher speeds.
'94 Gunmetal Gray 855 2.4L 100% stock. This is Volvo #7.

Free2drive!
Posts: 231
Joined: 24 October 2006
Year and Model: 2007 XC90
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Post by Free2drive! »

Hi

Yeah it is odd!, I asked my parts guy about this in 2003 and he said the probably reason was manufacter, the longer size is more commonly used not just by Volvo but other car manufacturers and so is cheaper to produce, rather than lots of varying sizes.

I don't know if this is fact but it kinda makes sense.
Matt

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