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1992 240 timing belt, tensioner, and crankshaft pulley quest

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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arbop
Posts: 90
Joined: 14 October 2006
Year and Model: 2004 V70
Location: Virginia

1992 240 timing belt, tensioner, and crankshaft pulley quest

Post by arbop »

I was changing the water pump on my 240, had the timing belt cover off, and noticed I could deflect the timing belt about 1/4 of an inch without much effort. The belt itself looks in good shape. Now, these are my questions:
Is that normal?

Can the tensioner pulley be rotated to take up slack, or does all of the tension come from the spring?

How do you get the tensioner pulled back so that you can insert a pin into it to hold the pressure? Same question for a new tensioner being installed.

Haynes says to remove the crankshaft pulley as part of changing the timing belt. Is that necessary?

Thanks for all of your help.
Current: 2004 V70

Prev: 73 1800ES, 76 240DL, 79 245 manual, 78 242GT, 81 245 GLT, 87 745 Turbo, 97 850 T-5, 89 745 manual wagon, 1992 240, (this one saved my life!). 2004 V70 2.5T. Whew!

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93Regina
Posts: 2813
Joined: 18 January 2014
Year and Model: 93:240/940
Location: Sunflower State
Been thanked: 65 times

Post by 93Regina »

arbop wrote:Can the tensioner pulley be rotated to take up slack
Service manual indicates to loosen tensioner nut, then grab belt and flex it outward, then with smaller drill bit, lockin tensioner's position.

When doing water pump, one should do seals, tensioner, belt, as explained here: Volvo 240 Timing belt and Engine Seals Replacement

Seals are cheap, and for intermediate shaft, I use larger blade screw-driver to hold pulley; screw-driver thru one of pulley's hole, and seated on a block-lip. With timing belt on, one can loosen bolt.

Pay attention to torque settings

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