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1999 V70 Ridiculously Rounded Drain Plug Advice

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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dosbricks
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Re: 1999 V70 Ridiculously Rounded Drain Plug Advice

Post by dosbricks »

I'm beginning to think the treads in the oil pan must be pretty good on these cars :wink:
'98 S70, 230k, purchased new in '98
'96 855 GLT, 163k, purchased lightly used in '99
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timmybdaddyof3
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Post by timmybdaddyof3 »

stupid side note...if worse comes to worse there are several 850/s70/v70's of all flavors out here at a pull it yourself bone yard...pm me and i'll dig you up a used pan (they usually charge me around $20 and i am in there at least once a week)

deepsouth
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Post by deepsouth »

Thanks! I'm gonna give it another go tomorrow--sooooo tired of staring up at that bolt. I'm beginning to believe that it's a sentient being and its sole purpose for existing is to drive me nuts.

The pulling the pan route has crossed my mind more than once. I may be in touch soon!
2000 S70 GLT SE, 175,000
2001 XC70, 129,000

cn90  
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Post by cn90 »

This will not be easy, let me tell you my story from 2004, 10 years ago...

The Jiffy Lube (I should have known better!) tightened the bolt so hard that at the next oil change, I could not undo it. Went to 3 shops, all gave up.

Then shop #3 heat the bolt.
Yes, you can heat the bolt with propane torch, the oil will be drained anyway.
Propane flame is not hotter than your gas stove, so no worry about oil burning (you drain the oil anyway).
It finally came out, and this is with good bolt with all 6 sides intact.
Since your bolt sides are all mangled, you will have a hard time with this.

If you somehow get the head off cleanly (this is difficult because you don't want to damage the mating surfaces), then once the head is off, the stud simply spins out.

Yes, the oil pan threads are very good...

Needless to say, I have changed my oil since then...
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

xHeart
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Post by xHeart »

timmybdaddyof3 wrote:stupid side note...if worse comes to worse there are several 850/s70/v70's of all flavors out here at a pull it yourself bone yard...pm me and i'll dig you up a used pan (they usually charge me around $20 and i am in there at least once a week)
A well said option!

I would not arm wrestle with drain-plug bolt for reasons you may regret later. It is aluminum, and you may already have a compromised thread at the oil pan drain.

Few gentle but firm taps over the wrench handle at 7-8 O'clock once it has a bite on the bolt, wrench teeth facing downward at 4-5 O'clock -- no BF hammer.
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erikv11
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Post by erikv11 »

But dropping a pan full of 4 quarts of oil will be an awkward, messy fiasco too, they don't just drop straight down there is a fair bit of maneuvering required ... I guess I would crack it open then siphon off the oil but that's an option but it would be far, far down the list for me. Like only after I ruined the old one trying. For sure try heat, that should be very high on the list.

What a pain, sorry, hang in there keep trying things it will give!
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

cn90  
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Post by cn90 »

Or leave the drain plug alone and use Vacuum Oil Extractor (? Pela brand etc.).
Chances are with the car this age, you won't keep it 5 years from now.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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regent
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Post by regent »

My redneck thought (if you can call it that) :idea: : I think that the 'suction method' with the Vac Extractor really sucks :lol:, and it looks a lot easier to drill and tap an auxiliary drain opening in another low point of the pan, then go buy a spare plug, and then forget all your worries.
Example of Precision: Measure with a Micrometer, mark it with Chalk, and then cut it with an Axe.
Disclaimer: We (very) seldom do that

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cn90  
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Post by cn90 »

FYI,

I am old-schooled and still drain via the plug but many people use suction method, including some Mercedes dealers...
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

deepsouth
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Post by deepsouth »

cn90 wrote:looks a lot easier to drill and tap an auxiliary drain opening in another low point of the pan, then go buy a spare plug, and then forget all your worries.
I really like that idea. I'm off to find a metal file and smaller pipe wrench and give it another hour before I result to more drastic measures! I have spent entirelytoo much time on one frigging bolt.
2000 S70 GLT SE, 175,000
2001 XC70, 129,000

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