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1994 850 Turbo Loud clunk when shifted into reverse.

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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erikv11
Posts: 11800
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
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Re: 1994 850 Turbo Loud clunk when shifted into reverse.

Post by erikv11 »

The clunk can be many things. The slipping though is pretty diagnostic. I have not had a trans go out on me but have seen it posted over and over again: on these cars, the first sign of the transmission going out is slipping in reverse.

I wold try one more fluid change, i.e. another 3.75 quarts. If that doesn't help with the slipping then it will probably need a trans. Many people just keep driving it and the problem remains only with reverse, other times the whole trans soon gives up.

The turbo is pretty easy to remove in the driveway, doesn't take long at all. A couple bolts come out from the bottom (I put the car on ramps) then I sort of lay on the engine for the last bit and pulling it up and out. Most of the junkyard turbos will be just fine, check the shaft for play first if you go that route. The other option is to rebuild it yourself (I've never tried that but many here have) or pay about $400 for a rebuild; G-pop shop is e great source for that (http://gpopshop.com/).

Replacing the trans: I have read of pulling the trans out the bottom, you will need to do some searching. Or pull the engine and trans out the top together, and give it a full overhaul (timing belt, seals, transmission, turbo cooling lines, turbo) all at once.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

User avatar
erikv11
Posts: 11800
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
Has thanked: 292 times
Been thanked: 765 times

Post by erikv11 »

Here are couple links on the turbo, I didn't do it exactly this way (never had to loosen the exhaust manifold, but jimmy57 is probably the single-most knowledgable person on this forum) so these give you an idea:

https://www.matthewsvolvosite.com/forums ... =1&t=37426
https://www.matthewsvolvosite.com/forums ... 6&p=141578
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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