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2000 V 70 XC thermostat causing P0422

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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kahl
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Year and Model: 2000V70XC
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2000 V 70 XC thermostat causing P0422

Post by kahl »

Hi guys, On my new to me 2000 V70 XC I have been through many codes and am trying to solve the P0422 code that comes up sometimes. I have focused on the thermostat. On the other Volvos the temperature indicater will be in the 3 O'clock position within 3 or 4 miles of driving. This car the thermostat takes a good 12 to 15 miles of driving before it will slide into the 3O'clock position. My thinking is that due to a faulty thermostat the engine is running rich. This rich running will then trigger the P 0422 code. I noticed that when I let off the gas after running 55MPH for about 10 miles the code will trigger.

I smoked the intake side with no vacuum leaks. Compression is consistent in all cylinders. Exhaust has no leakers. Throttle body is good.

Any thoughts?
thanks,
Stew

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erikv11
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Year and Model: 850, V70, S60R, XC70
Location: Iowa
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Post by erikv11 »

That's a good theory, I'm sold on it. And the stat is definitely opening too slowly, so swap it out and see if you were right!
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

xHeart
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Post by xHeart »

erikv11 wrote:That's a good theory, I'm sold on it. And the stat is definitely opening too slowly, so swap it out and see if you were right!
+1
Very likely solved for $10.
--
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

kahl
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Joined: 27 October 2012
Year and Model: 2000V70XC
Location: columbus ohio
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Post by kahl »

The thermostat had no affect on my P0422. I hope now I have found the smoking gun. I found an exhaust leak on the exhaust manifold at cylinder 1. Changed out the exhaust manifold gaskets. Being beat up by this dragon I am yet to claim victory. Here is a picture of the broken up gasket.
Attachments
image.jpg
image.jpg

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erikv11
Posts: 11806
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
Has thanked: 294 times
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Post by erikv11 »

Just out of curiosity, with the new stat does the car warm up more quickly?
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

kahl
Posts: 943
Joined: 27 October 2012
Year and Model: 2000V70XC
Location: columbus ohio
Been thanked: 10 times

Post by kahl »

With the new thermostat the car warms up more quickly and is stable at the 3 o'clock position. This car did have a defective thermostat. Replacing thermostat had no impact on P0422.

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erikv11
Posts: 11806
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
Has thanked: 294 times
Been thanked: 767 times

Post by erikv11 »

When it rains, it pours ... :)

Sounds like you found it though with the exhaust leak, hope it holds up.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

precopster
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Post by precopster »

I wonder if it's a combination of bad t stat and out of tolerance ECT. Has the ECT been changed?

Last week I helped an ETM customer solve a no start situation by suggesting he replace the t stat and ECT on a 1999 V70XC. He measured the ECT in a pot of water with a cooking thermometer and found it was open circuit. The t stat had a broken wing as per the photo he messaged to me:
Image


He placed a 1.5K resistor in place of the ECT and it fired right up 8-)
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

kahl
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Joined: 27 October 2012
Year and Model: 2000V70XC
Location: columbus ohio
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Post by kahl »

I finally got this code to go away without pulling the CEl lamp. Changed out the rear O2 sensor two weeks ago. I put the car through a several drive cycles and no CEL illumination. This car is now squak free!!!!

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