The engine in my 98 V70 2.5L 20-valve, N/A,160K was diagnosed as having a blown head gasket. Now that I have it apart the gasket doesn't look that bad (as shown in photos below). Could this gasket really be the source of a non-running engine?
Now the long story...
My engine died on the freeway the other day. It lost power over a minute or two and quit. The gauge didn't show overheating until a few seconds before the end. White smoke was coming out the exhaust and there was strong smell of coolant when I got it to the side of the road. The guys at the shop said that it hadn't thrown the timing belt or lost oil, but most of the coolant was gone. No fluids were leaking from the engine or hoses. Compression was low and the engine would turn over but not start. They diagnosed it as a "blown head gasket" or possibly worse -- some kind of catastrophic engine failure. But they wouldn't know until they got the cylinder head off. Best case, it would be the head gasket and that would run about $1500. If there was something major wrong with the engine it would go up from there.
The car isn't worth that investment, so I decided to tow it home and attempt the job myself. If it was just the gasket, I'd only be out the cost of the parts. If the engine was blown, I could sell the car to a breaker. Now, I'm a weekend mechanic at best. It's taken me two weeks to get to this point. Working a few hours at I time, I've managed to pull off the S and T belts, fan, air intake, fuel injection, vacuum components and the two manifolds. Finally, I pulled the upper head/camshafts and the cylinder head proper, and got a good look at what's going on...
And, well, that's the problem. There's nothing obviously wrong to my untrained eye (see views of upper engine block, both sides of the gasket and cylinder head mating surfaces). There aren't any obvious cracks in the block, cylinder walls or the head/valve assembly. Other than some rust and scale, the valves and cylinder walls seem to be in pretty good shape. The rust I believe was due to the presence of coolant in the cylinders for two weeks. In the photos you'll see that I wiped everything down with a rust remover and poured oil into the cylinders to stop the rust returning to the cast iron sleeves. A quick check with a straight edge shows no warping of the head or block (the machine shop will check the head more carefully).
The head gasket seems to be almost entirely intact with no "blown" segments that would allow a lot of gases or fluids to flow between the cylinders, water jacket or oil paths. If you look at the close-up photos of the gasket you can see some degradation of the surface of the gasket but I have no idea if it's enough to cause a major coolant leak into the exhaust.
[gasket photos below]
So that's my question really. Could the gasket in its current condition really be the source of the problem I had or is there something more serious going on here? What additional tests do I need to perform?
Any and all thoughts appreciated.
Thanks, -Bob in San Jose






