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2002 XC70 Overboost then underboost?

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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mbonny
Posts: 7
Joined: 28 July 2015
Year and Model: XC70 2002
Location: Canberra

2002 XC70 Overboost then underboost?

Post by mbonny »

Hi Guys,

I am still having some trouble ironing out the issues with my recently purchased XC70 (118,000Km).

Symptoms: (diagnosis with a cheap ODBII Bluetooth dongle and Torque app on Android)
Boost appears to spike at 14psi+ for a fraction of a second
Boost then was about 2psi tapering off to 0.5psi then back into vacuum
Performance feels like a non-turbo car

This to me sounded like a faulty TCV, so I replaced the TCV and the yellow and blue hoses with gear from IPD. (Red one looks a bit tricky).

Post TCV Symptoms:
Boost appears to spike at 12+ often, but not always.
Boost then drops to 3psi and seems to stay.
Car is certainly more responsive

Other rare symptoms:
"Reduced Engine Performance" light has come on 3 times in the last 2 weeks under light throttle. Removing foot from the accelerator made the light go out and not re-appear?

My diagnosis:
The old TCV valve was not functioning correctly, some previous mechanic has over tightened the wastegate to compensate, then the TCV has degraded more.

Proposed fix:
Turn the wastegate actuator BACK 3 complete turns and retest.

Unfortunately I cant get the parts required to build a wastegate adjustment tool at a reasonable price. So I am considering the guess and check.

Questions:
1) Do you think that this is a reasonable fix?
2) What boost level should I see?

Thanks in advance.
m

waffleshill
Posts: 23
Joined: 29 April 2014
Year and Model: 2004 V70R, 2006 XC70
Location: CT

Post by waffleshill »

5-8psi max. 14PSI is a lot of boost for an XC70. Are you sure the TCV is connected properly? I wouldn't play guess and check with the WG. If you have access to VIDA scan it with it.
2004 V70R Mystic Silver Metallic/Nordkap M66 287,000 miles

mbonny
Posts: 7
Joined: 28 July 2015
Year and Model: XC70 2002
Location: Canberra

Post by mbonny »

positive that I have connected the TCV correctly.

The spike value could be off as the ODBII reader has a bit of lag in it, so it is not as relaible as a real gague.

I have seen the spike over 20, but I dont think the stock turbo could do that, so I have put it down to a quirk of the reader and app.

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