A couple of weeks ago I had my indie Volvo mechanic install my new (NOS?) viscous coupler, or torque tube as Volvo calls it. He took the VC apart, inspected the front bearing which he found to be in good shape, installed the new torque tube, and put it back in the car. He then installed the driveshaft with new hardware and took it for a test drive.
The car drove perfect when I got it back. Even the slight vibration that was going through the car before the new VC went in was now gone
After we got the last snow my wife took the car out and when she came back she mentioned that there was a whining noise and I should check it out. Sure enough, when I drove it the thing was screaming like a bunch of tortured kittens. The noise comes and goes and the pitch changes slightly with different speeds. It seems that it goes away completely at higher speeds.
I think when she drove the car the AWD had to work for the first time as she was hitting slippery surfaces. Up until that point, the VC did not have to engage because the car was mostly driven on dry pavement and that's why there was no noise before.
It looks to me the VC is making the noise, but what is happening inside of it to cause this? Have any of you guys experienced this? Should I be concerned?
BTW, besides this noise, there is still ZERO vibrations or clunks or anything when driving the car.
Your thoughts are much appreciated.
Dirk






