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'04 V70 Overheat (rad hose fail) - Cam cap shot off - Help?

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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mava
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Year and Model: 2004 V70
Location: United States

'04 V70 Overheat (rad hose fail) - Cam cap shot off - Help?

Post by mava »

Well, it's an unfortunate first post from a long-time lurker. My 2004 V70 is my third Volvo. Previously had a 2001 XC70 and before that a 1994 940 Turbo (miss that car).

As consolidated in the title, my V70 overheated today because the radiator hose (passenger side near right headlight) failed and dumped the coolant. As I was pulling into a parking lot after realizing what was going on. I hear a loud "pop-PING" just once. I parked, shut off and walked back where I drove in.

I found one of these on the ground: https://www.ipdusa.com/products/8683/11 ... e-plug-cap -- it appears to be in fine condition.

I also found a little bit of oil dribbling down the engine, source unclear and it also sprayed oil on the underside of the hood.
Here's the general location of where I think this part belongs and where the oil has leaked from:

My question is, where does this thing go and can I just pop it back on? I've looked at the parts diagrams (#44): https://www.jimellisvolvoparts.com/imag ... 228722.jpg
I kind of get where it's supposed to be but haven't located the exact spot, but it *seems* like it might go right underneath the upper engine mount.

I really appreciate any help anyone can offer. I've had trouble finding much information online on this specific topic, which concerns me, but it seems like it's just an odd scenario.

Thanks!

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Post by chrism »

The bigger question is what CAUSED it to blow off. We know the radiator hose broke and the engine overheated. Did the head warp to the point that the combustion pressure passed into the crankcase and blew the plug out? I'd start with a compression test on all five jugs.

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oragex
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Post by oragex »

As above, I would do a compression (head gasket), a PCV test (Youtube), and a cooling system check.

The large hose may get softer and I've heard 1-2 of failing, but it's rare. You engine may run too hot for some reason. The original radiator is really good on this car. May as well replace the thermostat by now if original.

For your non turbo, also see this video

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Post by precopster »

Not many of us have had mild overheat due to lost coolant on our Volvos. When this happens the crankcase pressures increase and a seal can pop out, or a dipstick pops up. If you stopped the engine in the early part of the overheat you should be fine.

I think that cap will be on the exhaust cam side under the mount as you suspect.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

mava
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Year and Model: 2004 V70
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Post by mava »

Well, thanks for everyone's replies. I'll have to consider those eventualities as well. I've been able to fill it up with coolant again and drive it without any issue after re-installing the cam cap.

I've determined that the coolant loss was not the hose, which I replaced, but a crack in the rad tank where the hose connects. Any tips on replacing the radiator? I haven't found much on this generation.

I did find this: viewtopic.php?f=1&t=55629 - but I think it's going to be different from this.

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Post by precopster »

Very different.

Without an intercooler in the mix it will be easier than a turbo car.
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oragex
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Post by oragex »

Not sure but I think it comes out at the bottom. A used unit should be fine, these last forever until the bumper kicks a curb in a parking spot.

mava
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Post by mava »

oragex wrote: 20 Sep 2017, 09:01 Not sure but I think it comes out at the bottom. A used unit should be fine, these last forever until the bumper kicks a curb in a parking spot.
Well, it's lasted a while and it's the plastic tank that cracked probably before now and it's got 130k on it. I ordered an inexpensive new one.

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Post by matthew1 »

mava wrote: 19 Sep 2017, 19:45Any tips on replacing the radiator?
viewtopic.php?t=18552 There are PDFs in that thread.

If you can, could you take photos with your phone and upload them here?
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Post by abscate »

I put a Nissans in mine in 2013 and it failed again this year. Next one is on FCP though.

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