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Heater Core Hose Leak

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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oragex
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Re: Heater Core Hose Leak

Post by oragex »

If you are not in a rush, I'm not sure all from XC90 are the right length, but perhaps those with the 2.5T would logically be the same (perhaps compare the shape with yours). Note, the left hose is not identical with the right one.

https://www.ebay.com/sch/i.html?_from=R ... 5573.m1684

wooshybum
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Post by wooshybum »

Honestly the parts look like the ones superherman suggested. I've searched and searched and the nozzles all look the same. If anyone can show me a link for a different looking nozzle I'd appreciate it.

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Post by wooshybum »

Found a used one on ebay I might order. Here's the link https://www.ebay.com/itm/VOLVO-Heater-C ... WW&vxp=mtr

It's not cut at the end like i've seen others are. I had a hard time removing mine so I just cut it off as well but this one seems to be in good shape.

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SuperHerman
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Post by SuperHerman »

If the hose you have snaps and secures in place I would leave it. Keep an eye on it for a few gas tank fills.

As the part you bought is not OEM the connector is different.

I suppose you could try to remove the hose from your old connector with out damaging the plastic and buy some hose of appropriate size and hose clamp it on like the new hose you bought. I have done this with various cars with success

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Post by wooshybum »

UPDATE: So that hose I bought ended up leaking at the the part it connects to the actual heater core. Not where it connects to the engine. I ended up just cutting loose the original nozzle like suggested by SuperHerman, and placed it on the hose I bought. Hoping that's the last of that.

cn90
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Post by cn90 »

- O.P., how many miles in your car when it leaks?

- In my 1998 S70 GLT, I rebuilt the whole system: cutting the aluminum pipes, running standard heater hoses through firewall ---> engine. Here is the DIY...you can do the same thing for your S60 etc.

DIY: 1998 Volvo S70 GLT Heater Core, Heater Hoses Rebuild!
viewtopic.php?t=69238
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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Post by precopster »

MTC brand and I just paid $24.76 from Amazon for my 2001 T5 though the part number I purchased was 30745329 which appears to be the left one. Yours is MTC 882.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

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regent
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Post by regent »

Example of Precision: Measure with a Micrometer, mark it with Chalk, and then cut it with an Axe.
Disclaimer: We (very) seldom do that

2015 BMW 335i
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2002 S60 2.4 n/a - retired :(
1987 340 DL - retired :(

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Post by cn90 »

- In my post above for 1998 S70 P80 car, the setup is like this:
* Heater Core ---> Aluminum pipes x2 ---> Plastic Coupler ---> Heater Hoses ---> Engine

- I just realized the 2001-2007 P2 cars setup is slightly different:
* Heater Core ---> Aluminum pipes x2 ---> Heater Hoses ---> Engine

- So, Volvo got rid of the plastic coupler when designing the P2. This is the correct decision b/c the plastic coupler was an engineering disaster. That was why I got it of the plastic coupler in my 1998 S70 car.

- Back to the P2, since the Aluminum pipes go straight through the firewall, you can simply use generic heater hoses (such as Gates) and run it from the firewall to the engine using standard screw-type clamps. Any thought on using generic heater hoses?

- The video from an S80 gives you an idea of the fittings at the firewall:


[youtube][/youtube]
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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Post by erikv11 »

The video on page 1 of this thread is a lot more informative for how the hoses and fittings work, see the post by oragex.

I'd go with the Volvo hoses (probability never have to replace again) or the MTC ones precopster suggested (keep an eye on them). Generic heater hose will have a hard time making the hard 90 degree bend at the firewall, not worth it in this application.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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