Login Register

M56L differential failure?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

Post Reply
User avatar
abscate
MVS Moderator
Posts: 35273
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1498 times
Been thanked: 3810 times

Re: M56L differential failure?

Post by abscate »

Ozark Lee wrote: 05 Jul 2018, 08:35 It is fairly common for the snap ring to not fully engage after an axle is replaced. The axle may not be broken at all and it just popped out. The back of the inner CV joint should be almost flush with the case on the transaxle when it is properly installed.

The good news is that all you have to do is pop it back in.

...Lee
This scenario fits your first description almost perfectly, which I read but did not comprehend.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
henrysin44
Posts: 118
Joined: 12 April 2015
Year and Model: 1994 Volvo 855 Turbo
Location: Guilford, CT USA
Has thanked: 2 times
Been thanked: 3 times

Post by henrysin44 »

Ozark Lee wrote: 05 Jul 2018, 08:35 It is fairly common for the snap ring to not fully engage after an axle is replaced. The axle may not be broken at all and it just popped out. The back of the inner CV joint should be almost flush with the case on the transaxle when it is properly installed.

The good news is that all you have to do is pop it back in.

...Lee
I have a feeling its that, i can pull it in and out. After a final exam tomorrow i'm going to take it out and hope its the driveshaft, if it is I fear the snap ring might be down in the transmission. I'm just hoping the worst is the shaft snapped and ill i gotta do is take a punch to it from the other side to pop it free
Daily driver Black 1994 Volvo 855 2.3L Turbo - manual swapped, turbo swapped, green injectors, custom M4.4 Tune, de-catted, custom two-tone interior, V70R seats & rims
Teal 1994 Volvo 855 2.5L N/A Manual Transmission (the back up daily and parts car) - Runs and Drives but the engine knocks
Silver 1997 Honda CRV 2.0 AWD - its in a very sorry condition, but drives
Silver 2003 Subaru Forester 2.5L N/A AWD - Leaks everything

User avatar
henrysin44
Posts: 118
Joined: 12 April 2015
Year and Model: 1994 Volvo 855 Turbo
Location: Guilford, CT USA
Has thanked: 2 times
Been thanked: 3 times

Post by henrysin44 »

henrysin44 wrote: 05 Jul 2018, 20:15
Ozark Lee wrote: 05 Jul 2018, 08:35 It is fairly common for the snap ring to not fully engage after an axle is replaced. The axle may not be broken at all and it just popped out. The back of the inner CV joint should be almost flush with the case on the transaxle when it is properly installed.

The good news is that all you have to do is pop it back in.

...Lee
I have a feeling its that, i can pull it in and out and gear oil was leaking from the seal (not much). After a final exam tomorrow i'm going to take it out and hope its the driveshaft, if it is I fear the snap ring might be down in the transmission. I'm just hoping the worst is the shaft snapped and ill i gotta do is take a punch to it from the other side to pop it free.
Daily driver Black 1994 Volvo 855 2.3L Turbo - manual swapped, turbo swapped, green injectors, custom M4.4 Tune, de-catted, custom two-tone interior, V70R seats & rims
Teal 1994 Volvo 855 2.5L N/A Manual Transmission (the back up daily and parts car) - Runs and Drives but the engine knocks
Silver 1997 Honda CRV 2.0 AWD - its in a very sorry condition, but drives
Silver 2003 Subaru Forester 2.5L N/A AWD - Leaks everything

JimBee
Posts: 1915
Joined: 9 December 2008
Year and Model: 93 and 2 96 850's
Location: Minneapolis
Has thanked: 25 times
Been thanked: 42 times

Post by JimBee »

Like Lee says, it could be the snap ring didn't properly set into the receiving part. I had a problem with this last year. I discovered the snap ring wouldn't go into the spline because it was too loose ("open") on the shaft. Both O'Reilly and Autozone shafts were made the same way. What happened when I tried to install it? The snap ring hit on the face of the receiving part instead of constricting into the bevel of the receiving part. I mentioned it to the local indy who told, me "wail on it, it will go in, we do it all the time."
I gave it few good taps with a 2 lb sledge, not real hard, but I was hearing hard steel on steel and the shaft didn't go in. Worse, I couldn't pull it out. I had to hunt around for a crowfoot type pry bar to wrench it back out.
NAPA had one made the right way and it slid in and locked as they should. I've had no problems with that one.

Post Reply
  • Similar Topics
    Replies
    Views
    Last post