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Looking to do full exhaust job - everything but the manifold

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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SonicAdventure
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Looking to do full exhaust job - everything but the manifold

Post by SonicAdventure »

Trying figure out if I can do this myself or not. Unlike my Jeeps in the past, these cars are a bit of a pain to work under.

Manifold was replaced last year. Looking to do the full system so cat, muffler and tailpipe. Non turbo 1998 base wagon.

What is the best place to buy a full kit minus manifold? I want as stock of a kit as possible, but I don’t want stainless or anything. This car has high miles and I’m just not willing to put anything fancy into the exhaust.

I have a local mechanic who will do labor if I supply parts. Sometimes that’s easier - how many hours would this job take for a shop with a lift?

Thanks.

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Clemens
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Post by Clemens »

He should be avle to do it in less tahn 2 hours. Probably less.
Summer: 1996 855 R
Winter: 1994 855 T5M
Donor: 1995 854 10V

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850 LPT
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Post by 850 LPT »

Looks like you are going to need the catalytic converter plus the muffler with pipes. Carparts.com has two exhaust manufacturer brands that I think are decent quality.

Here is the breakdown:

Walker: Cat $500, Muffler $210

Bosal: Cat $290, Muffler $210

I hope this helps, Dirk
98' S70, base, 5-speed manual, pewter/ tan, 145k miles
99' S70, base, 5-speed manual, nautic blue/ tan, 225k miles, currently inop
06' V70, auto, willow green/ charcoal, 147k miles
79' Ford Capri S, Euro Spec 2.8 V6, T9 5-speed manual, owned since 1986
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WhatAmIDoing
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Post by WhatAmIDoing »

If you don't have smog / picky emissions test where the car is registered, you can save a bundle and skip the cat. Install catless mid-pipe, an O2 spacer on downstream senor, and forget about it. Any exhaust shop should be able to do this in under 2 hours.
'98 S70 T5M - 323,000mi - awaiting heart transplant :shock:
'98 V70 T5M - 324,000mi - my new project
'99 S70 "AWD" - 220,000+mi - gone :cry:
Knows enough to be dangerous :wink:

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firestarterpro
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Post by firestarterpro »

I fixed my exhaust recently.

I got rid of the cat cuz my 02 sensor was stucj [doubt it was necessary] but spent most of the time with the manifold gasket.

Mine had the donut style. I ordered the spring bolts and corresponding donut gasket from FCP. There are a couple different styles in the 850 to v70.

The muffler is a generic brand with custom pipes because the oem muffler's input and output faced the sides rather than front to back. A few new exhaust hangers were needed cuz mine has rusted out.

A exhaust shop outside of D.C. did that all for $300 including parts.
._____________,
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The proudest owner of a Naturally Aspired 2.4L Volvo 850 Wagon of 1995!!! :o :o :o
94 850 NA Wagon was hit and totalled at 350k :oops:
96 850 NA Sedan sold at 180k :arrow:
95 850 Turbo Wagon sold at 260k for parts :!:
95 850 NA Wagon sold at 220K :arrow:

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Clemens
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Post by Clemens »

Seriously, people, cats are there for a reason! we have just one planet, so stop polluting it on purpose! THANK YOU!
Summer: 1996 855 R
Winter: 1994 855 T5M
Donor: 1995 854 10V

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Post by Sommerfeldt »

Clemens is right.

- S
2018 S90 T8 Inscription - glossy black with amber interior and dark as night rear windows.
[Gone] '96 855 T5 - R bumper and spoiler, Koni Yellows & blue H&R springs all 'round.
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Post by matthew1 »

Clemens wrote: 16 Oct 2018, 15:21 Seriously, people, cats are there for a reason! we have just one planet, so stop polluting it on purpose! THANK YOU!
We actually have TWO planets. True story, but hidden from us by our government. Anyway, the other planet is all 1980s American cars. So nobody wants to go to it and we don't either, so yes please use cats.
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1998 V70, no dash lights on

1997 850 T5 [gone] w/ MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace

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abscate
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Post by abscate »

Only Gremlins, Pacers, pintos are allowed in World2.

There is no apple, and Microsoft runs Walmart which is only open for an hour a day due to rebooting. It’s a bad dash to buy everything when they open.

All restaurants are Tavo Bell.

The only sports cars allowed are Vegas

Heated third seats are not found.
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June
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Post by June »

abscate wrote: 20 Oct 2018, 04:44 Only Gremlins, Pacers, pintos are allowed in World2.


All restaurants are Tavo Bell.
Demolition Man fan??? Abscate, your world sounds like Hell! Matthew's could be doable, after all Americans made a few interesting cars in the 1980's like the Buick Reatta, 5.0 convertibles are just a couple.

I'd rather find the planet where Volvo is the only car company. It would have been interesting to see what the last 19 years could have brought had Volvo never been sold. June
My Volvo cars owned
1989 740 GLT ordered
1994 850 4door standard shift ordered
1996 960 ordered
1998 S90 ordered totalled after 3 weeks
1998 V70 GT dealer stock car
2002 S80 T6 ordered totalled
2004 S80 T6 dealer stock car and current car owned

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