Trying figure out if I can do this myself or not. Unlike my Jeeps in the past, these cars are a bit of a pain to work under.
Manifold was replaced last year. Looking to do the full system so cat, muffler and tailpipe. Non turbo 1998 base wagon.
What is the best place to buy a full kit minus manifold? I want as stock of a kit as possible, but I don’t want stainless or anything. This car has high miles and I’m just not willing to put anything fancy into the exhaust.
I have a local mechanic who will do labor if I supply parts. Sometimes that’s easier - how many hours would this job take for a shop with a lift?
Thanks.
Looking to do full exhaust job - everything but the manifold
- SonicAdventure
- Posts: 442
- Joined: 3 July 2015
- Year and Model: 1996 850 wagon
- Location: America
- Has thanked: 59 times
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- 850 LPT
- Posts: 1961
- Joined: 27 May 2011
- Year and Model: 96' 850
- Location: CT
- Has thanked: 331 times
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Looks like you are going to need the catalytic converter plus the muffler with pipes. Carparts.com has two exhaust manufacturer brands that I think are decent quality.
Here is the breakdown:
Walker: Cat $500, Muffler $210
Bosal: Cat $290, Muffler $210
I hope this helps, Dirk
Here is the breakdown:
Walker: Cat $500, Muffler $210
Bosal: Cat $290, Muffler $210
I hope this helps, Dirk
98' S70, base, 5-speed manual, pewter/ tan, 145k miles
99' S70, base, 5-speed manual, nautic blue/ tan, 225k miles, currently inop
06' V70, auto, willow green/ charcoal, 147k miles
79' Ford Capri S, Euro Spec 2.8 V6, T9 5-speed manual, owned since 1986
58' Porsche Diesel Junior
13' Honda Odyssey
84' Mercedes 300 D, gold/ tan, 420k miles (retirement project
)
99' S70, base, 5-speed manual, nautic blue/ tan, 225k miles, currently inop
06' V70, auto, willow green/ charcoal, 147k miles
79' Ford Capri S, Euro Spec 2.8 V6, T9 5-speed manual, owned since 1986
58' Porsche Diesel Junior
13' Honda Odyssey
84' Mercedes 300 D, gold/ tan, 420k miles (retirement project
- WhatAmIDoing
- Posts: 965
- Joined: 30 July 2016
- Year and Model: 1998 S/V70 T5M
- Location: North America
- Has thanked: 104 times
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If you don't have smog / picky emissions test where the car is registered, you can save a bundle and skip the cat. Install catless mid-pipe, an O2 spacer on downstream senor, and forget about it. Any exhaust shop should be able to do this in under 2 hours.
'98 S70 T5M - 323,000mi - awaiting heart transplant
'98 V70 T5M - 324,000mi - my new project
'99 S70 "AWD" - 220,000+mi - gone
Knows enough to be dangerous
'98 V70 T5M - 324,000mi - my new project
'99 S70 "AWD" - 220,000+mi - gone
Knows enough to be dangerous
- firestarterpro
- Posts: 79
- Joined: 25 February 2015
- Year and Model: 850 NA - 1995
- Location: Dallas, TX
- Has thanked: 2 times
I fixed my exhaust recently.
I got rid of the cat cuz my 02 sensor was stucj [doubt it was necessary] but spent most of the time with the manifold gasket.
Mine had the donut style. I ordered the spring bolts and corresponding donut gasket from FCP. There are a couple different styles in the 850 to v70.
The muffler is a generic brand with custom pipes because the oem muffler's input and output faced the sides rather than front to back. A few new exhaust hangers were needed cuz mine has rusted out.
A exhaust shop outside of D.C. did that all for $300 including parts.
I got rid of the cat cuz my 02 sensor was stucj [doubt it was necessary] but spent most of the time with the manifold gasket.
Mine had the donut style. I ordered the spring bolts and corresponding donut gasket from FCP. There are a couple different styles in the 850 to v70.
The muffler is a generic brand with custom pipes because the oem muffler's input and output faced the sides rather than front to back. A few new exhaust hangers were needed cuz mine has rusted out.
A exhaust shop outside of D.C. did that all for $300 including parts.
._____________,
||------|---||---||__\ \___
\=-(@)-===-(@)-=*B
The proudest owner of a Naturally Aspired 2.4L Volvo 850 Wagon of 1995!!!
94 850 NA Wagon was hit and totalled at 350k
96 850 NA Sedan sold at 180k
95 850 Turbo Wagon sold at 260k for parts
95 850 NA Wagon sold at 220K
||------|---||---||__\ \___
\=-(@)-===-(@)-=*B
The proudest owner of a Naturally Aspired 2.4L Volvo 850 Wagon of 1995!!!
94 850 NA Wagon was hit and totalled at 350k
96 850 NA Sedan sold at 180k
95 850 Turbo Wagon sold at 260k for parts
95 850 NA Wagon sold at 220K
- Clemens
- Posts: 1932
- Joined: 3 September 2015
- Year and Model: 96 855 R + 94 855 T5
- Location: Austria
- Has thanked: 473 times
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Seriously, people, cats are there for a reason! we have just one planet, so stop polluting it on purpose! THANK YOU!
Summer: 1996 855 R
Winter: 1994 855 T5M
Donor: 1995 854 10V
Winter: 1994 855 T5M
Donor: 1995 854 10V
-
Sommerfeldt
- Posts: 1148
- Joined: 29 July 2008
- Year and Model: 2018 S90 T8
- Location: Oslo Area, Norway
- Has thanked: 55 times
- Been thanked: 42 times
Clemens is right.
- S
- S
2018 S90 T8 Inscription - glossy black with amber interior and dark as night rear windows.
[Gone] '96 855 T5 - R bumper and spoiler, Koni Yellows & blue H&R springs all 'round.
[Sold] '97 S70 T5
[Gone] '95 855 T5-R - one of the black ones... sadly stolen and wrecked.
[Gone] '96 855 T5 - R bumper and spoiler, Koni Yellows & blue H&R springs all 'round.
[Sold] '97 S70 T5
[Gone] '95 855 T5-R - one of the black ones... sadly stolen and wrecked.
- matthew1
- Site Admin
- Posts: 14460
- Joined: 14 September 2002
- Year and Model: 850 T5, 1997
- Location: Denver, Colorado, US
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- Contact:
We actually have TWO planets. True story, but hidden from us by our government. Anyway, the other planet is all 1980s American cars. So nobody wants to go to it and we don't either, so yes please use cats.
Help keep MVS on the web -> click sponsors' links here on MVS when you buy from them.
Also -> Amazon link. Click that when you go to buy something on Amazon and MVS gets a cut!
1998 V70, no dash lights on
1997 850 T5 [gone] w/ MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace
2004 V70 R [gone]
How to Thank someone for their post

Also -> Amazon link. Click that when you go to buy something on Amazon and MVS gets a cut!
1998 V70, no dash lights on
1997 850 T5 [gone] w/ MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace
2004 V70 R [gone]
How to Thank someone for their post

- abscate
- MVS Moderator
- Posts: 35267
- Joined: 17 February 2013
- Year and Model: 99: V70s S70s,05 V70
- Location: Port Jefferson Long Island NY
- Has thanked: 1497 times
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Only Gremlins, Pacers, pintos are allowed in World2.
There is no apple, and Microsoft runs Walmart which is only open for an hour a day due to rebooting. It’s a bad dash to buy everything when they open.
All restaurants are Tavo Bell.
The only sports cars allowed are Vegas
Heated third seats are not found.
There is no apple, and Microsoft runs Walmart which is only open for an hour a day due to rebooting. It’s a bad dash to buy everything when they open.
All restaurants are Tavo Bell.
The only sports cars allowed are Vegas
Heated third seats are not found.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
- June
- Posts: 2275
- Joined: 4 May 2016
- Year and Model: 2004 S80 T6,1991 740
- Location: Arkansas
- Has thanked: 523 times
- Been thanked: 261 times
Demolition Man fan??? Abscate, your world sounds like Hell! Matthew's could be doable, after all Americans made a few interesting cars in the 1980's like the Buick Reatta, 5.0 convertibles are just a couple.
I'd rather find the planet where Volvo is the only car company. It would have been interesting to see what the last 19 years could have brought had Volvo never been sold. June
My Volvo cars owned
1989 740 GLT ordered
1994 850 4door standard shift ordered
1996 960 ordered
1998 S90 ordered totalled after 3 weeks
1998 V70 GT dealer stock car
2002 S80 T6 ordered totalled
2004 S80 T6 dealer stock car and current car owned
1989 740 GLT ordered
1994 850 4door standard shift ordered
1996 960 ordered
1998 S90 ordered totalled after 3 weeks
1998 V70 GT dealer stock car
2002 S80 T6 ordered totalled
2004 S80 T6 dealer stock car and current car owned
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