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1998 V70R brake work , What and how to clean in the mean time?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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TheOtherside
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Year and Model: 1998 V70R
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Re: 1998 V70R brake work , What and how to clean in the mean time?

Post by TheOtherside »

Aw yeah... that legit looks like something I could do!
98 V70R
13 Flex w/EcoBoost

scot850
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Post by scot850 »

Somewhere in a box in a 10' x 10' storage building I have a pair of used OE lines I replaced on a 98 V70 XC. I was told that they were leaking so replaced them to find the leak continued. The dealer had 3 goes at fixing it, and said that was the only way to fix it. What I found is that it was not the lines leaking but the 'O' rings where the pipes meet the oil thermostat. Oil leaks from there due to poor design of the clamp that holds them in place. Over time the plate bends outwards on the ends and does not hold the pipes fully home in the thermostat. This allows the pipes to leak around the oil seals when they harden. What then happened was the dealer mechanic replace the 'O' rings but did not see that there was a build up of crusty hardened oil in the 'O' ring recess. Pushing the pipes back in just tore the new 'O' ring so the leaks continued.

I ended up removing the thermostat housing and fitting a new gasket as it was sweating a little, and very carefully cleaned the hardened oil out of the pipe/'O' ring recess.

I fitted the new pipes as I was in there anyway, but kept the old ones 'just in case'.

Not sure I can even access them until I build my new garage later this year, but if anyone wants them and is not in a rush I can ship them to you as I have no need for them.

I wish you luck with your adventure.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

TheOtherside
Posts: 179
Joined: 3 May 2019
Year and Model: 1998 V70R
Location: Appleton, WI
Has thanked: 55 times
Been thanked: 5 times

Post by TheOtherside »

Stripped both FL caliper bolts.....

Anyone have the part number?
98 V70R
13 Flex w/EcoBoost

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abscate
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Year and Model: 99: V70s S70s,05 V70
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Post by abscate »

TheOtherside wrote: 06 Mar 2020, 16:23 Stripped both FL caliper bolts.....

Anyone have the part number?
Punch your vehicle info onto Volvo web store , make sure you choose the R variant on the brake schematic
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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erikv11
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Year and Model: 850, V70, S60R, XC70
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Post by erikv11 »

'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

TheOtherside
Posts: 179
Joined: 3 May 2019
Year and Model: 1998 V70R
Location: Appleton, WI
Has thanked: 55 times
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Post by TheOtherside »

Ordered!
98 V70R
13 Flex w/EcoBoost

scot850
Posts: 14892
Joined: 5 April 2010
Year and Model: 2000 V70 R
Location: Calgary, Alberta, Canada
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Post by scot850 »

Part is not unique to 'R' models. The caliper bracket is larger as is the disc, but the hub mounting point is the same as other P80 models.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

TheOtherside
Posts: 179
Joined: 3 May 2019
Year and Model: 1998 V70R
Location: Appleton, WI
Has thanked: 55 times
Been thanked: 5 times

Post by TheOtherside »

Dont hold the brakes with the caliper off the rotors....

Did I fuck these up???
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98 V70R
13 Flex w/EcoBoost

User avatar
abscate
MVS Moderator
Posts: 35301
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1505 times
Been thanked: 3818 times

Post by abscate »

I’ve got a set of T shirts of that mistake

Clean them up, get the piston back into the cylinder and reseat the seal and they will be fine

Nitrile gloves, brake fluid is bad for you.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

scot850
Posts: 14892
Joined: 5 April 2010
Year and Model: 2000 V70 R
Location: Calgary, Alberta, Canada
Has thanked: 1850 times
Been thanked: 1710 times

Post by scot850 »

Hard to tell where the fluid is coming from. The piston looks like it may have over extended as the dust seal looks like it has come out. Did you press the brake peddle by accident?

Pipe does not look wet so don't think the pipe is the issue.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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