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What did you do to your P2 Volvo today?

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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MoVolvos
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Re: What can you do to your P2 Volvo today?

Post by MoVolvos »

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What can you do to your P2 Volvo, today? Labor must be cheap!
.

.
Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
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RickHaleParker
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Post by RickHaleParker »

MoVolvos wrote: 14 Apr 2020, 01:00 What can you do to your P2 Volvo, today? Labor must be cheap!
Years ago I can across some guys from India that tap out classic body panels by hand from flat sheet metal. I ask them if they could tap me out a 57 Chevy. They discussed among themselves then came back with a yes. 8)
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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MoVolvos
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Post by MoVolvos »

.
That must have been some Hot Wheels :lol: ?

When I visited China in 84 VW Shanghai was starting out it seemed. Parts were shipped in for assembly. They were operating in an old Chinese car factory and soldering was still used for finishing the seams on the old (style) cars being manufactured.
.
Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
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Post by BlackBart »

MoVolvos wrote: 14 Apr 2020, 01:00 What can you do to your P2 Volvo, today? Labor must be cheap!
I'll say!

That's fascinating to watch, and they seem to have the right equipment and know what they're doing, but I question whether the integrity of the steel is compromised. You can bend and pound it back to shape, but it could have been deformed past its yield point and is weakened. I also see a lot of parts that were originally bonded - is welding them back together the same?

Unless that car was nearly new, I think in the US that would have been totaled right off the bat.
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volvolugnut
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Post by volvolugnut »

Back in the 1980's I worked for a company that made pressure tanks. A typical tank was 45 PSI, but 10 foot in diameter. The steel components of the tank were 0.25 to 0.38 thick. Our process used sheet rollers and powered spinning rolls to shape the steel into cylinders and dished heads much like your air tank.
We learned some of our competitors in Asia hammered the dished heads to shape on a dirt floor.
There were also reports of shipyard welders using broken tinted bottles as welding eye protection.
It wasn't just cheap labor. Life was cheap.
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.

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MoVolvos
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Post by MoVolvos »

BlackBart wrote: 14 Apr 2020, 14:31
MoVolvos wrote: 14 Apr 2020, 01:00 What can you do to your P2 Volvo, today? Labor must be cheap!
I'll say!

That's fascinating to watch, and they seem to have the right equipment and know what they're doing, but I question whether the integrity of the steel is compromised. You can bend and pound it back to shape, but it could have been deformed past its yield point and is weakened. I also see a lot of parts that were originally bonded - is welding them back together the same?

Unless that car was nearly new, I think in the US that would have been totaled right off the bat.
In the majority of the world regulations are few and enforcement is slack so those cars can go back on the street. He would make a killing here as a custom car fabricator. Come to think of it there are a lot "Rebuilt", "Salvage" Title cars on the road in the U.S. also.

Think about crushing a tin can (a little extreme) and this guy is reshaping it to original "like" appearance :lol: .
.
Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

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abscate
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Post by abscate »

RickHaleParker wrote: 14 Apr 2020, 01:12
MoVolvos wrote: 14 Apr 2020, 01:00 What can you do to your P2 Volvo, today? Labor must be cheap!
Years ago I can across some guys from India that tap out classic body panels by hand from flat sheet metal. I ask them if they coukld tap me out a 57 Chevy. They discussed among themselves then came back with a yes. 8)
India and Viet Nam

You could give these guys a piece of sheet metal and a hammer and a day later have a car.
Empty Nester
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Post by RickHaleParker »

abscate wrote: 15 Apr 2020, 15:05 You could give these guys a piece of sheet metal and a hammer and a day later have a car.
If the original Rolls-Royce Motor cars had hired them guys they may of survived.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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BlackBart
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Post by BlackBart »

This guy in California is having his vintage Touring-bodied Alfa Romeo built nearly from scratch. They were originally made with lightweight steel body support tubing with an aluminum skin..."Superleggera" or "superlight." He's obviously found an artist.

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I believe it's this car....
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ex-1984 245T wagon
1994 850T5 wagon
2004 XC70 wagon BlackBetty

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MoVolvos
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Post by MoVolvos »

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Flushing the entire brake system while replacing all brake lines in the 03 S80, starting from the farthest brake caliper seemed to firm the pedal but it was not spongy to begin with. Feel more confident, pedal firmer and a little higher it seems. Took exactly 1 qt. of Castro Dot 3 & 4. Just dawned on me it may have to do with the stainless lines.

Wasn't going after performance, just needed to replace one with a broken outer skin. The price for 4 was so reasonable decide to do all 4. Good investment.
.
Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

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