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2005 T6 O2 Sensor Replacement

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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dgb049
Posts: 2
Joined: 8 January 2010
Year and Model: 2005 XC90 T6
Location: Minneapolis

2005 T6 O2 Sensor Replacement

Post by dgb049 »

I got the CEL and found P0030 (O2 sensor) on my 2005 Volvo XC90 T6, 46,000 miles.

I can get to the sensor from the engine compartment. However the wires disappear after the first 12" of wire. It is difficult to find where they go - there's hoses / pipes / etc, can't see, can't get your hand in there.

Question #1 - The Volvo OEM part is really expensive, the Bosch is $150, and some generic's can be had for $40. What is the difference? Should I just splice in a cheapie? If I splice where can I find the color coded wiring diagram?

Question #2 - It seems the easiest to cut the wires and splice the new sensor, rather than get under the car and find where the 02 sensor plugs in. What do you think of this?

dgb049
Posts: 2
Joined: 8 January 2010
Year and Model: 2005 XC90 T6
Location: Minneapolis

Post by dgb049 »

I wound up purchasing a Denso 234-5701 for about $200. It's an exact replacement (5 wires).

I spent about 90 minutes trying to get at the connector. Removed the air box, etc. But you just can't get to it. You need to be under the car, and I believe remove the skid plate.

So I just spliced the wires onto the new O2 sensor with butt connectors and heat shrink tubing. Works fine.

Alejandro
Posts: 2
Joined: 13 May 2020
Year and Model: 2005 Volvo XC90 t6
Location: Manhattan

Post by Alejandro »

How many sensor is have Volvo XC90 t6 2005

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SuperHerman
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Year and Model: 2004 & 2016 XC90
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Post by SuperHerman »

As I recall four sensors - two upstream and two downstream. Upstream should be accessible from above, while the downstream from below the car.

The wire is routed with clips is my recollection - one just needs to find the start point and end point and follow the wire. I wouldn't do any cutting as it takes more time than doing it right and creates a problem spot that just isn't needed.

Denso and Bosch are both reliable brands (some say they are from the same factory). All others I would not waste my time installing. Buy from a reputable place (I received a fake branded Denso off eBay for a Subaru and it cost me big time chasing wires - over a week). There are many posts on countless forums of people regretting O2 sensor and MAF purchases at prices points too good to be true.

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RickHaleParker
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Post by RickHaleParker »

Three total. Two upstream - three front cylinders and three back cylinders. One downstream at the one and only catalytic converter.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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SuperHerman
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Post by SuperHerman »

Good to know RickHaleParker on the 1 downstream.

Anyway you can pull of some of your magic and find a wire routing diagram for the two front to help out the poster in his/her efforts?

Alejandro
Posts: 2
Joined: 13 May 2020
Year and Model: 2005 Volvo XC90 t6
Location: Manhattan

Post by Alejandro »

Thank you so much for the help going to try getting ready for car inspection

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