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In need of a camshaft housing/cover

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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KevinCro
Posts: 28
Joined: 28 January 2020
Year and Model: 2004 xc90
Location: Kentucky
Has thanked: 7 times

In need of a camshaft housing/cover

Post by KevinCro »

Hey guys. Found out my cam shaft cover was cracked at some point and someone had tried to JB weld it back together. Problem it is cracked where the front seal goes and it’s leaking oil badly. I think it’s also causing a loss of oil pressure to my vvt solenoid. I have searched on eBay and on the various used parts sites to no avail. Anyone have any recommendations? I have a 2004 Volvo XC90 with a 2.9 liter t6 engine. Thanks.
2004 Volvo XC90 T6 169k miles

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SuperHerman
Posts: 1798
Joined: 1 December 2014
Year and Model: 2004 & 2016 XC90
Location: Minnesota
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Post by SuperHerman »

Bad news - the cylinder head and cam cover are married. One cannot replace just either or as they are machined as a unit.

This is the reason you are not seeing them for sale. Now - I don't recommend it, but one could source a junk engine and take just the cam cover and hope the original machining was tight enough that it will work - I have seen a few posts where it did NOT work.

One solution, would be to buy an engine with a broken timing belt and bent valves and use your head for parts and the donor head for the rest. Of course you can source a working engine, but the work either way is considerable.

KevinCro
Posts: 28
Joined: 28 January 2020
Year and Model: 2004 xc90
Location: Kentucky
Has thanked: 7 times

Post by KevinCro »

If I bought a good cylinder head and cover, would it work with the old block? Would I have to have it machined to match the block?
2004 Volvo XC90 T6 169k miles

User avatar
SuperHerman
Posts: 1798
Joined: 1 December 2014
Year and Model: 2004 & 2016 XC90
Location: Minnesota
Been thanked: 207 times

Post by SuperHerman »

Yes that would work. Cross check part numbers to make sure you are getting the correct part, but that is a solution.

I recall various posts discussing the differences between a non-turbo head being adapted and getting one to work. Do some digging and you will find your answers. Easiest route is to by a like for like and bolt it on.

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