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Camshaft cover bolts, a few short?

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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beewstew
Posts: 81
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Year and Model: 2004 xc70
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Camshaft cover bolts, a few short?

Post by beewstew »

Working to finish a head gasket replacement on a 2004 Volvo XC70 with a 2.5.

I forgot to fill all of the valve spring spaces (tappets?) with oil before putting the top camshaft cover on. Is that a make or break part of reassembly?

per the instructions I put the valve cover on with the anaerobic sealant and the o-rings all that stuff. After bolting everything down I find that I'm one or maybe four bolts short from the ice cream pail that I put all the bolts in when I took it apart a few weeks ago.

in the picture below
PXL_20241109_181741891~2.jpg
Is there a bolt where it shouldn't be? there are three open bolt holes next to the firewall that seem like they should take a 10 mm bolt but then the pattern is not symmetric with the front of the engine.

Resolved: M7 1.0 tap cleaned the threads and I put in 3 new 8.8 hardware store bolts.
Last edited by beewstew on 10 Nov 2024, 13:40, edited 1 time in total.

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erikv11
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Post by erikv11 »

Those three are part of the standard cam cover set, the bolt pattern is asymmetrical.

Maybe this will help: https://www.elevatecars.com/product/ele ... nding-set/
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

beewstew
Posts: 81
Joined: 11 August 2024
Year and Model: 2004 xc70
Location: Minnesota
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Post by beewstew »

@erikv11 thanks!

Went to the hardware store. M7 x 35mm x 1.0 pitch bolts are available (US big box), but the head is bigger - 11mm driver, not 10mm. The three bolt holes flagged below are very dirty (like there hasn't been a bolt there for 50k miles) and the thread pitch of those 3 holes doesn't seem to be M7x1.0 (I tried and the bolts wouldn't grab). Could there have been an alternative bolt pattern for turbo vs non-turbo camshaft/valve covers? Car is a 2004 xc70 w/ 2.5T engine.
PXL_20241109_224949038-EDIT.jpg

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erikv11
Posts: 11800
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Year and Model: 850, V70, S60R, XC70
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Post by erikv11 »

Went out to my 07 XC70 (same engine) that needs the head pulled. I pulled one bolt you have installed and one you don't, and compared them. Check the pic - the bolts are the same. To confirm I swapped them from one position to the other.

Maybe the recently(?) unused holes need a thread chaser. But also, seems there was no issue without bolts in them, right?
07 XC70 (turbo engine)
07 XC70 (turbo engine)
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

beewstew
Posts: 81
Joined: 11 August 2024
Year and Model: 2004 xc70
Location: Minnesota
Has thanked: 32 times
Been thanked: 4 times

Post by beewstew »

@erikv11 thanks for checking. Yep, an M7 tap did the job.

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