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Rear Camshaft Seal Replacement.

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » Project: Volvo S70 Rear Camshaft Seal Replacement
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lewismug
Posts: 147
Joined: 2 February 2008
Year and Model: 1999 S70
Location: Sarah, Mississippi

Volvo Repair Database Rear Camshaft Seal Replacement.

Post by lewismug »

My car has been leaking oil for a while now and with the help of MIJ, I was finally able to find the source of the leak. It was my rear camshaft seal. It was kind of hard to find, because when it leaks, it drips oil in the same place as if the rear main seal has gone. Luckily, instead of $800.00 +, I was able to fix my leak for less than $10.00!

You will start by removing the top of the air box, along with the inlet hose to the throttle body. Be careful with the vacuum lines going into the side of the air box top. I broke one of mine and had to replace it. You will need a 10mm socket and a ratchet, a flat head screwdriver, a torx T-25 bit, and a pair of hemostats or very fine needle nose pliers.

The seal is located behind the Camshaft Position Sensor (CPS) circled in Yellow here.
Image

To remove the CPS, you will need a Torx T-25 bit to remove the screws circled in yellow, and a 10mm socket to remove the two bolts circled in red. The top bolt circled in red is the one that holds the CPS in it's housing. Be gentle.
Image

Now that the CPS and it's housing have been removed, you can see the oil which has been seeping past the seal circled in red. Next, you will need to remove the CPS trigger wheel which is circled in yellow. You will need a 10mm socket with a short extension in order to remove the one bolt in the center. The trigger wheel has a certain way that it is supposed to sit against the end of the camshaft. Pay particular attention to it's orientation and make sure you put it back exactly as it was before. A mark on the flat end with a marker and another on the engine as "alignment marks" will help tremendously.
Image

The seal is circled in red. You can now clearly see the oil which has been seeping past. If you happen to have a Volvo extractor part #999 5919, great! If not, you will need something like hemostats, or a very fine pair of needlenose pliers to remove the seal.
Image

Here you can see that my seal is out and has a hole in the side of it. I made the hole trying to extract it.
Image

Now, all you need to do is make sure everything is clean and dry, especially the mating surface of the seal area. Slowly press in the new seal, but be careful not to push it in too far. It should be flush with the internal beveled edge. If the shaft is showing signs of wear, it can be pressed in an additional 2 mm. I used a little bit of permatex on the outside edge of my seal just to be sure it wouldn't leak. The CPS trigger wheel should be tightened to 17 Nm. All you need to do now is re-install everything in the reverse order. You can clean the CPS while it is out of the housing. I simply wiped mine with a clean paper towel. I hope this helps.
Last edited by lewismug on 18 Feb 2008, 21:33, edited 1 time in total.

Ozark Lee
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Post by Ozark Lee »

Wow,

Where on earth did you come up with a 10 Valve? I didn't even know that they sold them in the US.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

lewismug
Posts: 147
Joined: 2 February 2008
Year and Model: 1999 S70
Location: Sarah, Mississippi

Post by lewismug »

Ten, I thought it had 20. :?

MadeInJapan
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Posts: 13434
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Year and Model: '98 S70 T5 '07S40T5
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Post by MadeInJapan »

Nice job! Glad you got it done. Yours is a bit different than mine (especially the CPS trigger wheel) and you even found the torque specs for it! I was lucky that I had this same leak last year so was able to give lewismug a suggestion as to where the leak might be and he basically took it from there.
I'm pinning this for future reference. Never know when someone might have a leak that looks like the RMS and get ripped by a dealer or otherwise greedy mechanic when it can be fixed fairly easily yourself.
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

Ozark Lee
MVS Moderator
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Post by Ozark Lee »

Ten, I thought it had 20
.

From looking at it that is a 10V for sure. What is your VIN? More importantly, what is your engine number?

Aside from the single camshaft seal the clue is the spark plug cover.

Image

If it is a 20 valve it says so!

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

MadeInJapan
MVS Moderator
Posts: 13434
Joined: 31 March 2005
Year and Model: '98 S70 T5 '07S40T5
Location: Knoxville, TN American but born in Japan
Has thanked: 17 times
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Post by MadeInJapan »

Lee, you might be right about the 10 valve but there is only one rear camshaft seal on all of these. The other side is a sealed unit. There are however 2 front camshaft seals. I guess they constructed it this way so they could get a reading off of the spinning part for the throttle position sensor.
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

lewismug
Posts: 147
Joined: 2 February 2008
Year and Model: 1999 S70
Location: Sarah, Mississippi

Post by lewismug »

Vin: YV1LS55A9X2613510

Carfax says it's 20 valve. Not sure about why the spark plug cover doesn't say so.

MadeInJapan
MVS Moderator
Posts: 13434
Joined: 31 March 2005
Year and Model: '98 S70 T5 '07S40T5
Location: Knoxville, TN American but born in Japan
Has thanked: 17 times
Been thanked: 35 times

Post by MadeInJapan »

When I put the VIN# in VADIS it gave me a B3254S engine with a DENSO management (ECU) system (as apposed to the Bosch ME7 ECU for the turbo models) for a non-aspirated (non-turbo), '99 S70 with 4 valves. Since this has 5 cylinders, the total valve number would be 20.
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

lewismug
Posts: 147
Joined: 2 February 2008
Year and Model: 1999 S70
Location: Sarah, Mississippi

Post by lewismug »

When I picked my daughter from daycare today and pulled off, I hopped out to see if there were any spots of oil where my car had been sitting. (I checked before parking to be sure there weren't any already in that spot.) Anyway, when I checked after pulling out of the spot, there were some oil drops, but it looks as if they were coming from around the centerline of my car. Maybe where the dipstick tube plugs in. I'll pull it up on jack stands and look at my oil pan and the dipstick tube to try and see where it's coming from now. It's still clean under the CPS. I also cleaned my engine extremely well with engine de-greaser and got rid of any pooled oil, so I know it's not residue from the earlier leak.. Thanks a million for all of your help.

jks1259
Posts: 20
Joined: 14 August 2007
Year and Model:
Location:

Post by jks1259 »

I have a '95 850 turbo. This oil leak location is similar to one I have and I have been going through oil.

Do all 850s have one seal? It seems that there are distinctions between engines manufactured for the '95 model year. And some of the replies seem to indicate that there may be two seals to replace.

Second question, where did you get the replacment seal FCP Groton?

Thanks
jks1259

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