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'07 S80 3.2 - Dumping Windshield Washer Fluid - Fixed Topic is solved

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
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2001 - 2009 S60
2003 - 2007 S60 R
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E Showell
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'07 S80 3.2 - Dumping Windshield Washer Fluid - Fixed

Post by E Showell »

So , the Mrs.' sedan had turned the process of filling the washer fluid reservoir into an instant shoe wash station.

Diagnosis required removing the front bumper cover -- pretty simple, but the Vida instructions are wrong. They call for removing three fasteners to the aft of the splash shield which simply do not exist.

The problem: one of the high pressure lines to the headlight washer pump had cracked and was spewing fluid. The lines are an accordion style stiff plastic, guaranteed to fail.

Volvo wants $28 bucks for lines for both headlight washers sold as a package.

The fix: popped off to Advance Auto for a foot of rubber vacuum hose ($0.93 with tax -- I only needed about 7", but they sell it by the foot) of similar diameter to the Volvo plastic hose. Single edge razor used to very carefully slit the plastic hose where it went over the barb's to :1) a "Y" connector with the other headlight washer line and, 2) on the other end for the special 90° fitting into the high pressure washer pump. Testing revealed that pressure alone was sufficient to blow the vacuum line off the respective fittings, so I zip tied each end on.

Problem solved (for now). I did not do the passenger side when I was in there. It will go at some point (my luck, the middle of the winter).

Passenger side will require a longer hose since it has to go across the width of the car.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

jimmy57
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Post by jimmy57 »

The headlight washers are higher pressure than windshield washer and the rubber hose may pop off. If it does then use zip ties as clamps. Probably would never pop off unless you use the more viscous washer fluids in higher than 50% concentration. Rain-X is, or was the last time I bought and used it, a bit thicker and one of the ones more likely to get the hose to go off.

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Post by abscate »

Maybe a dab of superglue on the hard hose before you slip the flex hose over it?
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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E Showell
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Year and Model: ‘07 S80 3.2
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Post by E Showell »

Jimmy -- Correct about the pressure. That's why I zip tied it at both ends.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

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E Showell
Posts: 3275
Joined: 16 October 2008
Year and Model: ‘07 S80 3.2
Location: Long Valley, N.J.
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Post by E Showell »

And I have to report that even zip tied at both ends, this "creative solution" proved to be creative, but no solution. Ended up getting the ridiculously over priced Volvo hard plastic pipe in the end since it appeared to be the only thing that would actually work.

Save yourself from having to do the job twice. Buy the Volvo part.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

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Post by abscate »

Parts 31425850 31425851


I think it’s part 15 here?
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52499E97-24DC-4C5F-93EE-49AEE263B569.png
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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E Showell
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Post by E Showell »

Steve, close but no cigar. I'm talking about the accordion, hardish plastic pipe that runs through the front bumper cover.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

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abscate  
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Posts: 35272
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
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Post by abscate »

Is that “Sir Not Appearing in that Diagram?”
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
E Showell
Posts: 3275
Joined: 16 October 2008
Year and Model: ‘07 S80 3.2
Location: Long Valley, N.J.
Has thanked: 37 times
Been thanked: 111 times

Post by E Showell »

Correct.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

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