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Rear caliper bolt size

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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5rivers
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Year and Model: V70 1998 T5
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Rear caliper bolt size

Post by 5rivers »

I finally got the rear wheels up in the air after a few weeks of rear brake grinding!!! The problem I am having is that I cannot figure out the right size socket/wrench to use to remove the caliper bolts. A 13mm sort of grabs but then slips. A 12mm is too small. A 1/2 inch wrench grabs better than the 13mm socket but then slips. Now the corners are starting to flatten out. I have even applied heat to the bolt and caliper, but the bolt does not want to budge. One rear passenger side bolt is almost rounded, the driver's side is starting to get there! I was able to remove the outer pad on each side but the inner pad seems to be wedded to the caliper!
Any ideas/clues on what I could try next?
5rivers
1998 V70 M56, silver/grey, has tranny issues, #?# owner, 330,xxx miles, a handy parts car
1998 V70 AT, nautical blue, 2nd owner, 260,000 miles, Sold
1998 V70 AT, T5, forest green, 3rd owner, 172,300 miles, Mimas 16" rims

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abscate
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Post by abscate »

If the calipers are being replaced, try multiple heat cycles. You might melt seals doing this but if it needs to come off I’m guessing it’s seized anyway

60 seconds propane, then 5 minutes cool. Repeat at least 3x

Go around and heat up all four bolts. You finish bolt four just in time to come back to bolt 1

After last cool, hit with PBBlaster or equivalent.

Try a six point socket or one of the grabber sockets from Lowes if it starts slipping
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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ZionXIX
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Post by ZionXIX »

6 point sockets are the way to go. Sometimes you can hammer a 12 point socket of a slightly smaller size but you sacrifice the socket.
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
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850oldschool
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Post by 850oldschool »

Die grinder is the right size wrench.

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abscate
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Post by abscate »

You have to drill a caliper bolt out, unfortunately

Just taking the head off won’t help.

New bolts and aluminum, or , even better, Nickel anti seize is important on caliper work in the Northeast
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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5rivers
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Year and Model: V70 1998 T5
Location: The North Country, NYS
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Post by 5rivers »

Yes, indeed! North County weather really does a number on bolts!!

This will be the first time I have tackled these bolts since I got the car, now just over 2 years ago. And believe it or not, the PO took the V70 for maintenance and repair to a reputable Volvo indie garage in Central NY!
5rivers
1998 V70 M56, silver/grey, has tranny issues, #?# owner, 330,xxx miles, a handy parts car
1998 V70 AT, nautical blue, 2nd owner, 260,000 miles, Sold
1998 V70 AT, T5, forest green, 3rd owner, 172,300 miles, Mimas 16" rims

850oldschool
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Joined: 19 October 2019
Year and Model: 1996 850 NA
Location: Minneapolis, MN
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Post by 850oldschool »

I ground the head off one back in April. The heat and vibration helped the penetrating oil do it’s job and the stub came out with a vise grip. I used the Harbor Freight electric die grinder, which is like a giant monster Dremel and uses 1/4” shank bits. The pneumatic ones are cheaper but you need a big air compressor.

Why the heck is it always the one on the passenger side? And yes, anti seize on every bolt you install!

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mkc1
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Post by mkc1 »

Grip Tite Sockets and a long pipe worked well for me.
"Learning mechanics is easier than learning male psychology. You can figure out an engine; you can never figure out a man." -- Pepa Marcos, Mujeres al borde de un ataque de nervios [paraphrased]

1997 850 GLT "Volvo"
1997 850 AWD "Junior" (for parts, sadly)

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abscate
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Post by abscate »

K...heat it up for 60 seconds with propane, then 100 raps with a small hammer. Light Taps likes small woodpecker. Repeat every day for a few days
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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